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David Brown 1490 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: David Brown Model: 1490 Category: Tractor 👋 Introduction Market Position Target Audience: Owners, Technicians, Repair Shops Key Features Features: Hundreds of pages of diagrams, detailed...
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Taper: Tractor
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UGS: 62920
David Brown 1490 Workshop Repair Service ManualDavid Brown 1490 Workshop Repair Service ManualDavid Brown 1490 Workshop Repair Service ManualDavid Brown 1490 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
David Brown
Model:
1490
Category:
Tractor
👋 Introduction
Market Position
Target Audience:
Owners, Technicians, Repair Shops
Key Features
Features:
Hundreds of pages of diagrams, detailed information, step-by-step procedures, critical specifications, illustrations, photos, notes, cautions, warnings, numbered instructions, enlarged insets
Manual Value Proposition:
Enables DIY repairs and professional servicing, saving significant costs and ensuring optimal performance.
Competitive Analysis
Market Context:
A robust and popular tractor model from its era, known for its reliability and power.
📋 Manual Details
Coverage
Coverage Areas:
All Models, Engines, Trim, Transmission Types
Format
Format:
PDF Download
Language
Language:
English
Type
Manual Type:
Workshop Repair Service Manual
Page Count
Estimated Page Count:
Hundreds (as stated in product description, typical for comprehensive workshop manuals)
📖 Manual Coverage
Systems Covered
Systems:
Engine, Lubrication System, Cooling System, Fuel System, Clutch, Transmission, Drive Chain & Sprockets, Rear Axle, Brakes, Front Axle, Steering, Shocks, Body Work, Intake & Exhaust, Hydraulic System, Electrical System
Engine Details:
Engine assembly, disassembly, overhaul, tuning, diagnostics
Transmission Details:
Transmission disassembly, assembly, repair, adjustment, troubleshooting
Hydraulic Details:
Hydraulic pump, valve body, cylinders, system diagnostics, repair, fluid maintenance
Electrical Details:
Starter motor, alternator, battery system, lighting, wiring harness diagnosis, troubleshooting, wiring diagrams
Steering Details:
Steering linkages, hydraulic steering unit, front axle assembly, wheel alignment
Brakes Details:
Brake system overhaul, bleeding, component replacement, adjustment
Chassis And Body:
Body panel removal and refitting, fender, platform, mounting points
Drive Chain Sprockets:
Inspection, maintenance, and replacement of drive components
Shocks:
Front axle suspension (if applicable), or general chassis component checks.
Intake Exhaust:
Air intake system maintenance, exhaust manifold and pipe inspection
Procedures Included
Procedures:
Service, Maintenance, Troubleshooting, Disassembly, Servicing, Routine Maintenance, Advanced Troubleshooting, Wiring Diagrams, Repair Procedures, Diagnosis
Maintenance Procedures:
Regular checks, lubrication, filter changes, fluid checks and changes
Repair Procedures:
Component replacement, system overhauls, calibration
Troubleshooting Procedures:
Systematic fault finding, diagnostic trees, common problem resolution
Technical Depth
Depth:
Comprehensive Diagnostic, Repair, and Maintenance Information
Detail Level:
In-depth, suitable for professional repair
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full Printable
Zoom Capability
Zoom:
Zoom IN/OUT Supported
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel (Specifics vary by configuration, typically 4-cylinder for this model)
Performance
Horsepower:
Typically in the 70-85 HP range (exact specification depends on engine variant)
Torque:
Refer to manual for specific engine variant torque figures
Fuel System
Fuel System Type:
Direct Injection Diesel with Bosch/Simms Fuel Injection Pump
Engine Model
Engine Family:
Typically a Perkins or David Brown designed engine, often in the 3.3L to 3.9L range.
Cooling System
Cooling Method:
Liquid-cooled via radiator and fan
Lubrication System
Lubrication Method:
Pressurized wet sump system with oil pump and filter
🔧 Transmission
Standard
Transmission Type:
David Brown Multi-Speed Transmission (e.g., 12-speed powershift or constant mesh)
Features
Gear Selection:
Manual selection with range and gear levers
Optional
Pto Options:
Standard 540/1000 RPM PTO, often mechanically driven.
📐 Dimensions
Weights
Operating Weight:
Approx. 3600-4000 kg (Varies with configuration)
Wheelbase:
Refer to manual for specific wheelbase dimensions
Front Axle Load:
Refer to manual for specific load capacities
Rear Axle Load:
Refer to manual for specific load capacities
Exterior
Length:
Refer to manual for precise dimensions
Width:
Refer to manual for precise dimensions
Height:
Refer to manual for precise dimensions
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) may be factory fitted or aftermarket, check specific tractor. Manual covers structural integrity and mounting.
Active Features
Braking System:
Hydraulically operated inboard disc brakes (rear axle), often with independent or combined operation. Front brakes may be present on 4WD variants.
Passive Features
Operator Station:
Open station with operator seat, controls, and safety guards. Manual details seating and control ergonomics.
💡 Technology Features
Infotainment
Features:
Basic analog instrumentation, work lights
Driver Assistance
Features:
Power steering (often standard or optional), differential lock
Steering System:
Hydrostatic power steering (typical), with mechanical linkage to the front axle.
Braking Assistance:
Handbrake for parking brake function. Brake pedal linkage and adjustment covered.
Connectivity
Features:
N/A (Tractor specific, no modern connectivity)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours (Consult manual for exact interval and oil type)
Transmission Oil Change:
Refer to manual for specific transmission fluid service intervals
Fluid Specifications
Engine Oil Grade:
API CD or CE classification, SAE 15W-40 recommended (Consult manual for precise specification)
Hydraulic Fluid Type:
Tractor Hydraulic Fluid (THF) or Universal Tractor Transmission Oil (UTTO) - Consult manual for exact specification
Coolant Type:
Ethylene Glycol based antifreeze with corrosion inhibitors
Known Issues
Common Wear Points:
Clutch wear, transmission synchromesh issues (if applicable), hydraulic pump seals, PTO clutch wear
Common Engine Problems:
Glow plug issues, injector pump timing, head gasket leaks
Common Hydraulic Problems:
Slow operation, leaks from seals and hoses, loss of power
Routine Checks
Pre Operation Checks:
Fluid levels (engine oil, hydraulic, coolant), tire pressures, visual inspection for leaks, operation of controls
Filter Part Numbers
Oil Filter Example:
Consult manual or parts supplier for specific part number (e.g., Fram, Wix, Baldwin equivalents)
Fuel Filter Example:
Consult manual or parts supplier for specific part number
Fluid Capacities
Engine Oil Capacity:
Refer to manual (typically 7-9 liters)
Hydraulic Transmission Oil Capacity:
Refer to manual (typically 30-40 liters)
Coolant Capacity:
Refer to manual (typically 10-15 liters)
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
United Kingdom
Model Evolution
Production Period:
Late 1970s to 1980s (1490 model is part of the David Brown 100/120 series tractors)
Series Context:
Part of the 100/120 series that replaced earlier David Brown tractor ranges, known for improved operator comfort and performance.
Production
Manufacturing Plant:
Meltham, West Yorkshire, England
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