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David Brown Tractor 1594 Factory Service Repair Manual

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The David Brown 1594 is a robust, heavy-duty agricultural tractor, likely produced in the late 1970s to early 1980s, representing a significant part of the British manufacturer's heritage known for...
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Taper: Tractor
Distributeur:
UGS: 100024
David Brown Tractor 1594 Factory Service Repair Manual
The David Brown 1594 is a robust, heavy-duty agricultural tractor, likely produced in the late 1970s to early 1980s, representing a significant part of the British manufacturer's heritage known for reliable machinery. This model, comparable to contemporary offerings from major agricultural equipment producers, was designed for demanding farm work and is recognized for its power and durability. Its engineering reflects a focus on functional performance and longevity, making it a dependable workhorse in its intended segment. This Factory Service Repair Manual provides comprehensive coverage for the David Brown 1594, detailing service and repair procedures across all major systems. It includes in-depth information on the engine, transmission, hydraulic system, electrical components, braking, steering, and power take-off. The manual offers systematic troubleshooting guidance, step-by-step repair instructions, overhaul procedures, and essential technical specifications, including torque values and clearances. This resource is designed to assist owners, mechanics, and technicians in maintaining the vehicle's optimal performance and ensuring its longevity through accurate and efficient service.
🏷️ Basic Information
Identification
Make:
David Brown
Model:
1594
Product Name:
David Brown Tractor 1594 Factory Service Repair Manual
Product Type:
Factory Service Repair Manual
👋 Introduction
Market Position
Segment:
Heavy-duty agricultural tractor
Competitive Analysis
Competitors:
Comparable models from Massey Ferguson, Ford, John Deere, International Harvester of the same era
Key Features
Manual Advantage 1:
Comprehensive and easy to navigate with a table of contents
Manual Advantage 2:
Enables DIY repairs, saving significant costs
Manual Advantage 3:
Provides in-depth knowledge for efficient maintenance and troubleshooting
Manual Advantage 4:
Accessible anytime, anywhere on digital devices
📋 Manual Details
Coverage Areas
Primary Focus:
Service and Repair
Scope:
Comprehensive troubleshooting, repair, and maintenance
Page Count
Estimated Page Count:
Unknown (as not explicitly stated in product information, but implied to be extensive for 'comprehensive' coverage)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, diagnostics, and repair procedures
Transmission:
Service and repair of the gearbox, clutch, and drivetrain components
Hydraulic System:
Comprehensive coverage of the hydraulic pump, valves, cylinders, and associated components
Electrical System:
Wiring diagrams, troubleshooting for electrical faults, starter, alternator, lighting, and instrumentation
Braking System:
Brake caliper, master cylinder, lines, and parking brake service
Steering System:
Power steering pump, steering box, linkage, and component repair
Cooling System:
Radiator, thermostat, water pump, and fan service
Fuel System:
Fuel tank, lines, filters, and injection pump (if applicable) service
Front Axle:
Front axle assembly, steering knuckles, kingpins, and wheel bearings
Rear Axle And Differential:
Rear axle housing, differential, and final drive components
Power Take Off Pto:
PTO engagement, disengagement, and repair procedures
Operator Station:
Seat, controls, dashboard, and cab (if equipped) service
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, filter replacement, and fluid checks
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly
Diagnostics:
Identification of faults and causes through diagnostic charts and procedures
Overhaul:
Complete engine, transmission, and hydraulic system overhaul procedures
Installation:
Procedures for installing new or reconditioned components
Adjustment:
Calibration and adjustment of critical systems (e.g., clutch, brakes, hydraulics)
Technical Depth
Depth:
Full factory-level repair and diagnostic information
Detail Level:
Includes torque specifications, clearances, tolerances, and specialized tool requirements
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all versions of Windows and Mac OS
Software Requirements:
Adobe PDF Reader & WinZip
Print Quality
Quality:
Printable pages for workshop use
Binding Type
Type:
Digital Download (PDF)
Paper Type
Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Manufacturer:
David Brown (likely Perkins-derived or designed)
Configuration:
Inline Diesel Engine (Specific cylinder count and displacement to be detailed in the manual)
Cooling System:
Water-cooled
Fuel System:
Direct Injection (typical for this era of tractor, specific injection pump details to be found in manual)
Performance
Horsepower Rating:
To be detailed in manual (typically in the 60-80 HP range for this class of tractor)
Torque Rating:
To be detailed in manual
Maintenance
Oil Type:
API CD or CE specification diesel engine oil (e.g., 15W-40, specific grade from manual)
Oil Capacity:
To be detailed in manual (typically 7-10 liters)
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with water, specific type from manual)
🔧 Transmission
Standard
Type:
David Brown Syncro/Multi-Speed Gearbox (likely with multiple ranges and gears)
Gear Count:
To be detailed in manual (typically 12 or 16 forward gears)
Features
Clutch:
Dual-stage clutch for independent PTO operation (typical)
Maintenance
Transmission Fluid Type:
API GL-4 or GL-5 gear oil (specific viscosity and type to be detailed in manual, e.g., 80W-90 or universal tractor fluid)
Transmission Fluid Capacity:
To be detailed in manual
📐 Dimensions
Exterior
Wheelbase:
To be detailed in manual
Length:
To be detailed in manual
Width:
To be detailed in manual
Weights
Operating Weight:
To be detailed in manual (typically 3500-4500 kg)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet agricultural machinery safety standards of its era
Active Features
Braking:
Hydraulically operated, internal expanding rear wheel brakes
Parking Brake:
Independent mechanical parking brake
💡 Technology Features
Infotainment
Features:
Basic instrumentation (tachometer, temperature gauge, oil pressure, fuel gauge, warning lights)
Driver Assistance
Features:
No electronic driver assistance systems (typical for the era)
Connectivity
Features:
None (mechanical and electrical systems only)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours (specific interval in manual)
Air Filter Service:
As needed based on operating conditions, or at 250 hours (specific interval in manual)
Hydraulic Filter Change:
Typically every 500-1000 operating hours (specific interval in manual)
Fluid Specifications
Hydraulic Fluid Type:
Universal Tractor Transmission Oil (UTTO) or equivalent, with specific API and viscosity ratings (detailed in manual)
Hydraulic Fluid Capacity:
To be detailed in manual (typically 20-30 liters)
Known Issues
Common Wear Points:
Hydraulic pump wear, clutch wear, PTO spline wear, potential electrical gremlins due to age
Preventative Measures:
Adherence to lubrication schedules, regular inspection of seals and hoses, cleaning of cooling fins
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
British tractor manufacturer, known for robust and reliable machinery
Model Evolution
Series:
Part of the David Brown '90 Series' or a subsequent development
Production
Production Period:
Likely produced in the late 1970s to early 1980s
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
David Brown tractors of this era were generally well-regarded for their power and durability in agricultural applications.
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