Primary Coverage:
Repair, Maintenance, Rebuild, Refurbish, Restoration, Diagnostics, Wiring Diagrams, Service Schedules
Estimated Page Count:
Detailed, extensive coverage implies significant page count, likely exceeding 500 pages for a full service manual.
Type:
Full Service Repair Manual
Engine:
Full engine overhaul, component replacement, timing, lubrication, cooling system diagnostics and repair.
Transmission:
Repair and maintenance of all transmission components, gear selection, clutch operation, and power take-off (PTO) systems.
Hydraulic System:
Maintenance, repair, and troubleshooting of the hydraulic pump, lift arms, control valves, and auxiliary hydraulic circuits.
Electrical System:
Detailed wiring diagrams, troubleshooting procedures, starter, alternator, lighting, and instrument panel diagnostics.
Braking System:
Service and repair of the braking system, including adjustments and component replacement.
Steering System:
Maintenance and repair of the steering assembly and components.
Front Axle And Steering:
Detailed repair and overhaul procedures for the front axle and steering linkage.
Rear Axle And Differential:
Maintenance and repair of the rear axle assembly, including differential overhaul.
Cooling System:
Radiator, fan, thermostat, and water pump maintenance and repair.
Fuel System:
Injector pump, injectors, fuel lines, and filter maintenance and service.
Exhaust System:
Inspection and replacement of exhaust components.
Chassis And Frame:
Inspection and repair of chassis components and frame integrity.
Bodywork And Cab:
Procedures for body panel repair, door mechanisms, and cab interior servicing.
Routine Maintenance:
Oil changes, filter replacements, lubrication points, fluid checks, belt adjustments.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults.
Rebuilding Overhauls:
Comprehensive step-by-step instructions for engine, transmission, and axle rebuilds.
Component Replacement:
Detailed guides for replacing individual components across all systems.
Torque Specifications:
Accurate torque values for all critical fasteners.
Alignment Procedures:
Front-end alignment specifications and procedures.
Electrical Diagnostics:
Utilizing wiring diagrams for fault finding in the electrical system.
Depth Level:
Professional Technicians and Do-It-Yourself Mechanics
Detail Level:
Great detail, sub-steps, notes, cautions, warnings, numbered instructions, bold figure numbers.
Engine Manufacturer:
Perkins (common for this era and model)
Engine Model Code:
Likely a Perkins 6.354 or a variant, manual will specify exact codes and configurations.
Displacement:
Approximately 5.8 Liters (354 cubic inches) for Perkins 6.354 series.
Horsepower:
Typically in the range of 70-90 PTO horsepower, specific to configuration. Manual will detail rated horsepower.
Torque:
Significant torque output for heavy draft work, specific figures will be in the manual.
Injection System:
Bosch or CAV rotary injection pump, manual will detail specific types and adjustments.
Transmission Type:
David Brown 8-speed constant mesh gearbox (likely with high-low range, e.g., 12 forward, 4 reverse).
Gear Selection:
Manual shift with distinct lever for main gears and range selection.
Power Take Off Pto:
Standard rear PTO, likely with multiple speeds (e.g., 540/1000 RPM). Manual will detail engagement and maintenance.
Differential Lock:
Rear differential lock for improved traction.
Engine Oil Change:
Typically every 250-500 operating hours. Manual will provide exact intervals and oil type.
Transmission Oil Change:
Annually or at specified operating hours. Manual will detail interval and fluid type.
Hydraulic Oil Change:
Annually or at specified operating hours. Manual will detail interval and fluid type.
Engine Oil Type:
API CD or higher, SAE 15W-40 or 10W-30 depending on climate. Manual will list specific grades.
Transmission Fluid Type:
Hypoid gear oil (e.g., SAE 90) for gearbox and differential. Manual will specify exact API rating and viscosity.
Hydraulic Fluid Type:
Tractor hydraulic fluid (THF) or equivalent, ISO VG 46. Manual will specify exact type and capacity.
Coolant Specifications:
Ethylene glycol based coolant with appropriate antifreeze protection. Manual will specify mix ratio.
Common Wear Items:
Clutch wear, injection pump seals, hydraulic pump wear, PTO clutch pack.
Electrical Gremlins:
Wiring harness degradation, corrosion on connectors, starter motor issues can occur with age.
Engine Starting:
Cold starting issues can sometimes be related to glow plug system or injection timing. Manual covers diagnostics.