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Deutz Allis 6240 Tractor Workshop Service Manual Repair

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The Deutz-Allis 6240 Tractor represents a robust and versatile utility tractor, likely produced in the late 1980s to early 1990s. Designed for a wide array of agricultural tasks, it competed...
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Taper: Tractor
Distributeur:
UGS: 75259
Deutz Allis 6240 Tractor Workshop Service Manual Repair
The Deutz-Allis 6240 Tractor represents a robust and versatile utility tractor, likely produced in the late 1980s to early 1990s. Designed for a wide array of agricultural tasks, it competed with major manufacturers of its era and was known for its durable construction and reliable operation. This model typically features a diesel engine, a manual transmission with multiple gears, and is equipped for various implement controls and power steering, embodying the functional engineering expected of its class. Its design prioritizes performance and longevity, making it a dependable workhorse for farming operations. This comprehensive workshop service manual provides detailed information for the maintenance and repair of the Deutz-Allis 6240 Tractor. It covers essential areas including engine diagnostics and overhaul, powertrain and transmission repair, hydraulic system operation and troubleshooting, electrical system schematics, and chassis and steering component servicing. The manual also includes routine maintenance procedures, diagnostic flowcharts, repair instructions, and technical specifications such as torque values and fluid capacities. Its in-depth coverage is suitable for professional technicians and experienced mechanics seeking to maintain the optimal performance and longevity of their equipment.
🏷️ Basic Information
Identification
Make:
Deutz-Allis
Model:
6240 Tractor
👋 Introduction
Market Position
Segment:
Utility Tractor (likely mid-range horsepower)
Competitive Analysis
Competitors:
Competed with models from John Deere, Case IH, Ford, Massey Ferguson, and other major agricultural manufacturers of its era.
Key Features
Versatility:
Designed for a wide range of agricultural tasks, from fieldwork to loader work and mowing.
Durability:
Deutz-Allis tractors were generally known for robust construction and reliable operation.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Page Count
Estimated Page Count:
High (typical for comprehensive workshop manuals, often 800+ pages)
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Detailed diagnostic procedures, overhaul instructions, fuel system, cooling system, lubrication system, engine removal/installation, component specifications.
Powertrain Transmission:
Repair and overhaul of transmission, clutch, final drives, PTO, differential.
Hydraulic System:
Operation, troubleshooting, repair of hydraulic pumps, valves, cylinders, and related components for implement control and power steering.
Electrical System:
Wiring diagrams, troubleshooting guides, starter, alternator, lighting, instrumentation, battery system.
Chassis And Steering:
Front axle repair, steering system overhaul, braking system components.
Operator Station:
Controls, seat, cab (if applicable) maintenance and repair.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication points, inspections.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for all major systems.
Repair And Overhaul:
Step-by-step instructions for complete disassembly, repair, and reassembly of components and systems.
Technical Specifications:
Torque values, clearances, timing settings, fluid capacities, component tolerances.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and experienced mechanics. Covers detailed diagnostics, component-level repair, and complete system overhauls.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Quality:
High-resolution scans, typically clear text and diagrams, suitable for printing.
Binding Type
Binding For Digital:
N/A (Digital Download)
Paper Type
Paper For Digital:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Make Model:
Likely a Deutz or licensed Deutz diesel engine (specific model varies, but commonly in the 4-6 cylinder range for this tractor class).
Performance
Horsepower:
Estimated PTO horsepower likely in the 60-80 HP range (specific model dependent).
Torque:
Varies by engine configuration, but sufficient for typical utility tractor tasks.
Fuel System
Fuel Type:
Diesel
Injection Type:
Likely direct injection (Bosch or similar).
🔧 Transmission
Standard
Transmission Type:
Likely a partial synchromesh manual transmission with multiple forward and reverse gears (e.g., 12F/12R or similar configuration).
Optional
Optional Transmission:
Some models may have offered creeper gears or alternative transmission configurations.
Features
Pto Options:
Standard 540 RPM PTO, potentially with a 1000 RPM option.
📐 Dimensions
Exterior
Wheelbase:
Approximately 85-90 inches (2159-2286 mm) - typical for this class.
Weights
Operating Weight:
Estimated at 5,000 - 7,000 lbs (2268 - 3175 kg) depending on configuration and options.
Hitch Capacity:
Category 2, with lift capacity typically around 3,000 - 4,500 lbs (1361 - 2041 kg) at the lift arms.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) is standard or a mandatory option on most tractors of this era for safety.
Active Features
Braking System:
Inboard wet disc brakes for durability and reliable stopping power.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Agricultural tractor, focus is on function over entertainment).
Driver Assistance
Driver Assistance Features:
N/A (Basic tractor controls: steering, throttle, PTO engagement, hydraulic controls).
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours, depending on operating conditions and oil type.
Transmission Fluid Change:
Recommended every 1000-1500 operating hours or annually.
Fluid Specifications
Engine Oil:
API CD or CE classification diesel engine oil, SAE 15W-40 is common (verify with specific manual).
Hydraulic Fluid:
Universal Tractor Transmission Fluid (UTTF) or appropriate ISO VG 46 hydraulic fluid (verify with specific manual).
Transmission Fluid:
UTTF or specific tractor transmission fluid as per Deutz-Allis recommendations.
Known Issues
Common Wear Points:
Common wear items include clutch components, PTO engagement, hydraulic pump seals, and front axle kingpins. Electrical connections can also be a point of concern over time.
Engine Reliability:
Deutz engines are generally robust, but common issues can include injector problems, glow plug failures, and cooling system maintenance if neglected.
📚 Vehicle History
Brand Heritage
Brand Origin:
Deutz-Allis was an American agricultural machinery manufacturer, formed from the agricultural divisions of Allis-Chalmers and Deutz-Fahr in the 1980s. It later became part of AGCO Corporation.
Model Evolution
Production Period:
The 6240 likely falls within the late 1980s to early 1990s production era for Deutz-Allis.
Production
Manufacturing Location:
Typically manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 6240 are not widely documented, Deutz-Allis as a brand was a significant player in the agricultural machinery market during its operational period.
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