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Deutz Allis 6240 Tractor Workshop Service Repair Manual

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The Deutz-Allis 6240 Tractor is a robust and versatile utility tractor, likely produced in the late 1980s to early 1990s. Known for its solid construction and reliability, this model was...
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Taper: Tractor
Distributeur:
UGS: 74999
Deutz Allis 6240 Tractor Workshop Service Repair Manual
The Deutz-Allis 6240 Tractor is a robust and versatile utility tractor, likely produced in the late 1980s to early 1990s. Known for its solid construction and reliability, this model was designed to handle a wide range of agricultural tasks, property maintenance, and power take-off operations. It typically features a diesel engine, manual transmission with multiple gears, and a standard PTO, making it a dependable workhorse for its intended applications. The Deutz-Allis brand heritage, stemming from the strong engineering of Deutz AG and the established Allis-Chalmers tractor business, underpins the 6240's reputation for durability and performance in its class. This comprehensive workshop service repair manual provides in-depth information for the Deutz-Allis 6240 Tractor. It covers essential areas including engine, drivetrain, hydraulics, electrical systems, steering, braking, chassis, and the operator station. The manual details routine maintenance procedures, troubleshooting guides, step-by-step repair instructions, and overhaul procedures for major components. It also includes technical specifications, diagnostic information, torque values, and special tool recommendations, making it an invaluable resource for owners, mechanics, and technicians seeking to maintain, diagnose, and repair the tractor effectively.
🏷️ Basic Information
Identification
Make:
Deutz-Allis
Model:
6240 Tractor
Product Type:
Workshop Service Repair Manual
Product Format:
PDF Download
Product Description Summary:
Complete official full factory service repair manual for the Deutz-Allis 6240 Tractor, hundreds of pages.
👋 Introduction
Market Position
Tractor Segment:
Utility tractor, suitable for a range of agricultural and property maintenance tasks.
Competitive Analysis
Competitors:
Likely competed with models from John Deere, Case IH, Ford, Massey Ferguson during its production era.
Key Features
Robustness:
Deutz-Allis tractors are generally known for their robust construction and reliability.
Versatility:
Designed for a variety of agricultural applications, power take-off (PTO) operations, and implement use.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Yes
Specific Systems Covered:
Engine, drivetrain, hydraulics, electrical, steering, braking, chassis, operator station.
Page Count
Estimated Pages:
Hundreds (exact count not specified but indicative of a comprehensive manual)
Manual Type
Type:
Factory Service Repair Manual
Purpose:
Repair, maintenance, troubleshooting, diagnostics, overhaul.
Language
Language:
English (assumed for factory manual)
Format
Digital Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed procedures for disassembly, inspection, repair, and reassembly of engine components.
Fuel System Service:
Information on fuel injection, pumps, filters, and troubleshooting.
Cooling System Service:
Radiator, thermostat, water pump, fan, and hoses.
Lubrication System Service:
Oil pump, filters, lubrication passages, and oil change procedures.
Transmission Service:
Repair and overhaul of the transmission system.
Drivetrain Service:
Clutch, driveshafts, differentials, axles, and final drives.
Hydraulic System Service:
Hydraulic pump, valves, cylinders, hoses, fluid specifications, and troubleshooting.
Steering System Service:
Components, adjustments, and repair of the steering mechanism.
Braking System Service:
Brake types, adjustments, hydraulic circuits, and component replacement.
Electrical System Service:
Wiring diagrams, starter, alternator, battery, lighting, and accessory circuits.
Operator Station Service:
Seating, controls, dashboard, and cab components.
Chassis And Frame Service:
Frame, hitch, drawbar, and mounting points.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication points, greasing intervals.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon faults.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair.
Overhaul Instructions:
Complete rebuild procedures for major components like engine and transmission.
Adjustment Procedures:
Settings and adjustments for brakes, clutch, hydraulics, and engine.
Wiring Diagrams:
Detailed electrical schematics for accurate diagnosis and repair.
Technical Depth
Depth:
In-depth, factory-level detail for professional technicians and experienced DIY users.
Diagnostic Information:
Specific fault codes, symptom analysis, and diagnostic tests.
Torque Specifications:
Precise torque values for critical fasteners and assemblies.
Clearances And Tolerances:
Specified clearances for engine parts, bearings, and other critical components.
Special Tool Recommendations:
Identification of specific tools required for certain repairs.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable for efficient information retrieval.
Print Quality
Printable:
Yes, designed for printing entire manual or selected pages.
Binding Type
Digital Binding:
N/A (Digital download)
Paper Type
Digital Paper:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Make:
Deutz (typically, or licensed from a major engine manufacturer).
Engine Model:
Specific engine model not provided, but common Deutz diesel engines of the era (e.g., F3L, F4L series) are likely candidates.
Engine Type:
Diesel
Displacement:
Estimated 2.5L - 3.5L range based on typical 60-80 HP tractors of the period.
Horsepower:
Likely in the 60-80 HP range. Specific rating would be model dependent.
Performance
Torque:
Not specified, but indicative of good pulling power for its class.
Fuel System
Injection Type:
Direct injection (common for Deutz diesel engines).
Fuel Type:
Diesel Fuel
Fuel Capacity:
Typically 15-25 gallons for this class of tractor.
🔧 Transmission
Standard
Transmission Type:
Manual transmission (likely a multi-speed gearbox).
Optional
Optional Transmission:
Possible availability of a synchronized shuttle or powershift transmission on some configurations.
Features
Gear Selection:
Multiple forward and reverse gears, likely including a creeper gear.
Pto Options:
Standard PTO (540/1000 RPM) would be expected.
📐 Dimensions
Exterior
Wheelbase:
Not specified, but typical for utility tractors of its era (approx. 80-90 inches).
Overall Length:
Not specified, but typically 12-15 feet.
Overall Width:
Not specified, typically 6-7 feet.
Weights
Operating Weight:
Estimated 5,000 - 7,000 lbs.
Drawbar Horsepower:
Typically 85-90% of engine horsepower, so approx. 50-70 HP.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll Over Protective Structure) likely standard or optional, as per safety regulations of the time.
Active Features
Braking System Type:
Typically hydraulic disc brakes or drum brakes.
Passive Features
Seat Belt:
Likely equipped, especially if ROPS is fitted.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable to this era of utility tractor; focus is on functional operation.
Driver Assistance
Driver Assistance Features:
Basic controls, possibly draft control for the 3-point hitch.
Connectivity
Connectivity Features:
Not applicable.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-250 operating hours, depending on operating conditions. (Manual will provide specifics).
Fuel Filter Replacement:
Recommended at annual intervals or based on fuel quality. (Manual will provide specifics).
Hydraulic Fluid Change:
Typically every 500-1000 operating hours. (Manual will provide specifics).
Transmission Fluid Change:
Typically every 1000-1500 operating hours. (Manual will provide specifics).
Fluid Specifications
Engine Oil Type:
API CG-4 or CH-4 rated diesel engine oil, typically SAE 15W-40. (Manual will confirm).
Hydraulic Fluid Type:
Tractor Hydraulic Fluid (THF), UTTO, or appropriate ISO viscosity grade fluid. (Manual will confirm).
Transmission Fluid Type:
Gear Oil (GL-4 or GL-5, depending on gearbox type) or dedicated transmission fluid. (Manual will confirm).
Coolant Type:
Ethylene Glycol based antifreeze with heavy-duty diesel engine protection. (Manual will confirm specification).
Known Issues
Common Wear Points:
Clutch wear, hydraulic cylinder seal leaks, PTO spline wear, electrical connector corrosion (common in older agricultural equipment).
Engine Reliability:
Deutz engines are generally robust, but proper maintenance is key. Issues could include injector pump issues or turbocharger problems if equipped.
📚 Vehicle History
Brand Heritage
Deutze Heritage:
Deutz AG is a German engine manufacturer with a long history in diesel technology. Deutz-Allis was the agricultural machinery division formed from the Allis-Chalmers tractor business and Deutz-Fahr. Later became part of AGCO.
Model Evolution
Production Period:
The 6240 model would likely fall into the late 1980s to early 1990s production era, following the acquisition of Allis-Chalmers.
Production
Manufacturing Location:
Likely manufactured in North America (USA) or Europe, depending on specific divisional operations at the time.
🏆 Awards & Recognition
Recognitions
Awards And Certifications:
No specific awards are highlighted for this model, but Deutz-Allis machines were generally well-regarded for their build quality.
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