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DODGE 3500 RAM Truck 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram 3500 Year: 2006 Codes Chassis Code: DR 👋 Introduction Market Position Segment: Heavy-Duty Pickup Truck Competitive Analysis Key Competitors: Ford F-Series Super...
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DODGE 3500 RAM Truck 2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram 3500
Year:
2006
Codes
Chassis Code:
DR
👋 Introduction
Market Position
Segment:
Heavy-Duty Pickup Truck
Competitive Analysis
Key Competitors:
Ford F-Series Super Duty, Chevrolet Silverado HD, GMC Sierra HD
Key Features
Vehicle Strengths:
Renowned for its robust Cummins diesel engine (optional), towing capacity, and durable construction, making it a popular choice for commercial use and demanding applications.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine Mechanical, Engine Fuel, Engine Cooling, Engine Lubrication, Emission Control, Ignition System, Starting System, Charging System, Clutch, Manual Transmission, Automatic Transmission, Transfer Case, Drive Shafts, Axles, Wheels and Tires, Brakes, Steering, Suspension, Body, Frame, HVAC, Electrical System, Power Accessories, Diagnostic Procedures, Wiring Diagrams
Page Count
Estimated Pages:
Over 2000
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine overhaul, including cylinder head removal/installation, piston and connecting rod removal/installation, crankshaft removal/installation, camshaft timing, valve train adjustments, and component torque specifications.
Engine Fuel:
Comprehensive coverage of fuel injection systems (Cummins, likely common rail), fuel pump testing, injector diagnosis and replacement, fuel filter replacement, and fuel line routing.
Transmission Coverage:
Specific procedures for both manual (NV5600, G56) and automatic (48RE) transmissions, including removal/installation, internal component inspection, fluid type and capacity, and torque converter procedures.
Procedures Included
Diagnostic Procedures:
Step-by-step diagnostic flowcharts for common drivability issues, electrical system faults, and mechanical problems. Includes guidance on using diagnostic scan tools and interpreting trouble codes.
Maintenance Procedures:
Detailed instructions for routine maintenance tasks such as oil changes, filter replacements, fluid checks and changes, brake inspections, tire rotations, and lubrication points.
Repair Procedures:
In-depth instructions for repairing or replacing major and minor components across all vehicle systems, including engine, transmission, drivetrain, brakes, steering, suspension, and body.
Technical Depth
Depth:
Expert-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid changes to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
PDF Features:
Searchable text, high-resolution images and diagrams, bookmarked chapters for easy navigation.
Print Quality
Image Resolution:
Excellent clarity for all diagrams, illustrations, and photographs, ensuring accurate interpretation of repair steps.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
5.9L Cummins I6 Turbo Diesel (High Output), 8.3L Viper V10 OHV 20-Valve (Gasoline), 5.7L HEMI Magnum OHV 16-Valve (Gasoline)
Performance
Cummins 5.9L Hp Torque:
Approx. 325 hp @ 2800-3000 rpm, 610-650 lb-ft torque @ 1600 rpm (specific output varies by configuration)
V10 8.3L Hp Torque:
Approx. 310 hp @ 4000 rpm, 525 lb-ft torque @ 2400 rpm
Fuel System
Diesel Fuel System:
High-pressure common rail (HPCR) fuel injection system, Bosch injection pump, electronically controlled injectors.
Gasoline Fuel System:
Multi-point fuel injection (MPI) for HEMI, Sequential Electronic Fuel Injection (SEFI) for V10.
🔧 Transmission
Standard Transmission
Standard Transmission:
Varies by engine and trim: 6-speed manual (NV5600 or G56) often paired with Cummins, 4-speed automatic (48RE) often paired with gasoline engines.
Optional Transmission
Optional Transmission:
4-speed automatic (48RE) for Cummins, 6-speed manual for gasoline engines (less common).
Features
Transfer Case:
Electronic Shift-On-The-Fly (ESOF) or manual transfer case depending on configuration.
📐 Dimensions
Exterior
Wheelbase Options:
Approx. 135.7" (standard cab), 154.7" (crew cab), 171.7" (long bed crew cab), 199.7" (chassis cab)
Weights
Gvwr Range:
Typically 10,000 - 11,500 lbs (GVWR varies by configuration)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific ratings for 2006 model year vary, generally good for frontal impacts, but side impact and rollover ratings should be checked individually.
Active Features
Active Safety:
ABS (Anti-lock Braking System), available integrated trailer brake controller.
Passive Features
Passive Safety:
Driver and front passenger airbags, seatbelt pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio with CD player, optional premium audio systems. Navigation systems were not standard but could be factory or aftermarket options.
Driver Assistance
Driver Assistance Features:
Limited by modern standards; ABS, cruise control. Advanced driver aids were not prevalent in this era of heavy-duty trucks.
Connectivity
Connectivity Options:
Auxiliary input for audio devices on some models, limited to basic connectivity.
🔧 Maintenance
Service Intervals
Oil Change Cummins:
Every 7,500 miles or 6 months (synthetic blend or synthetic oil recommended), more frequently under severe duty.
Transmission Fluid Change 48Re:
Every 30,000 - 60,000 miles depending on usage (ATF+4 recommended).
Fluid Specifications
Engine Oil Cummins:
API CJ-4 or CK-4 rated diesel engine oil, SAE 15W-40 or 5W-40 synthetic (check owner's manual for specific viscosity recommendations based on climate).
Coolant Cummins:
Cummins CES 17410 approved, or equivalent OAT (Organic Acid Technology) coolant, typically a red or orange color. 50/50 mix with distilled water.
Transfer Case Fluid:
NV271/NV273: Mopar manual transmission lubricant (or equivalent).
Known Issues
Cummins Injectors:
Early 5.9L common rail injectors can be prone to failure if fuel quality is poor or maintenance is neglected. The manual will detail diagnostic procedures.
48Re Transmission:
Can experience wear on clutch packs and torque converter under heavy towing or abuse. Manual provides rebuilding instructions.
Front Suspension:
Potential for wear in ball joints and track bar bushings on heavily used trucks. Manual covers inspection and replacement.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing rugged and capable trucks, with the Ram nameplate evolving into a distinct brand known for its heavy-duty capabilities.
Model Evolution
Third Generation Ram:
The 2006 model is part of the third generation (2002-2008) of Ram trucks, characterized by a significant redesign including a more muscular exterior, updated interior, and the introduction of the highly regarded 5.9L Cummins High Output engine.
Production
Manufacturing Plant:
Saltillo Truck Assembly Plant, Coahuila, Mexico; Warren Truck Assembly Plant, Warren, Michigan.
🏆 Awards & Recognition
Recognitions
Diesel Engine Awards:
The 5.9L Cummins engine is widely regarded as one of the most reliable and durable diesel engines ever produced in its class.
Ratings
Tow Haul Capability:
Excellent towing and hauling capability, often exceeding 15,000 lbs or more depending on configuration and axle ratio, making it a leader in its segment.
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