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DODGE CALIBER 2007-2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caliber Year: 2007-2009 Codes Chassis Code: PM Platform: Chrysler/Mitsubishi GS platform 👋 Introduction Market Position Segment: Compact Crossover SUV / Compact Car Competitive...
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DODGE CALIBER 2007-2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Caliber
Year:
2007-2009
Codes
Chassis Code:
PM
Platform:
Chrysler/Mitsubishi GS platform
👋 Introduction
Market Position
Segment:
Compact Crossover SUV / Compact Car
Competitive Analysis
Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Mazda CX-5.
Key Features
Distinguishing Features:
Distinctive styling, available all-wheel drive (AWD), spacious interior for its class, competitive pricing.
Manual Value Proposition
User Benefit:
Provides mechanics and owners with the necessary technical information to diagnose, repair, and maintain the Dodge Caliber efficiently and accurately, reducing reliance on expensive dealer services.
📋 Manual Details
Coverage Areas
Coverage:
All mechanical and electrical systems, body, chassis, and maintenance for Dodge Caliber models 2007-2009.
Page Count
Page Count:
Extensive (specific number not provided in product info, but implied to be comprehensive for a professional service manual).
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication system, cooling system, fuel delivery, ignition system (mechanical aspects).
Engine Electrical:
Engine control module (ECM), sensors (crankshaft position, camshaft position, O2, MAP, etc.), ignition coils, fuel injectors, wiring diagrams.
Transmission:
Manual transmission (Getrag NV1500, Getrag Getrag MT285), Continuously Variable Transmission (CVT - Jatco JF011E), clutch system, torque converter, transmission control module (TCM), fluid specifications.
Brakes:
Hydraulic system, master cylinder, brake boosters, calipers, rotors, pads, Anti-lock Braking System (ABS) components and diagnosis, parking brake.
Suspension:
Front suspension (struts, control arms, ball joints, sway bar), rear suspension (torsion beam axle, trailing arms, shocks), wheel bearings, alignment specifications.
Steering:
Power steering system (hydraulic and electric depending on model), steering column, steering gear, tie rods, power steering fluid specifications.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), power windows, power locks, wipers, horn, fuses, relays, body control module (BCM).
HVAC:
Air conditioning system (compressor, condenser, evaporator, refrigerant, refrigerant type R-134a), heating system, blower motor, climate controls, cabin air filter replacement.
Body And Chassis:
Body panels, doors, hood, liftgate, bumpers, interior trim, underbody components, corrosion protection, structural integrity.
Safety Systems:
Airbag system (SRS - Supplemental Restraint System) components, sensors, control module, seat belts.
Procedures Included
Routine Maintenance:
Oil change intervals, oil filter replacement, air filter replacement, cabin air filter replacement, spark plug replacement, coolant flush and replacement, brake fluid flush and replacement, transmission fluid change.
Engine Repair:
Engine diagnostics, cylinder head removal and installation, piston and ring replacement, crankshaft and bearing replacement, camshaft and timing chain/belt service, valve adjustment (if applicable).
Transmission Repair:
Manual transmission overhaul, CVT fluid and filter replacement, torque converter removal and installation, transmission mount replacement.
Brake Repair:
Brake pad and rotor replacement, caliper overhaul, brake bleeding, ABS sensor replacement, parking brake adjustment.
Suspension And Steering Repair:
Strut and shock replacement, control arm and ball joint replacement, wheel bearing replacement, power steering pump or motor replacement, tie rod end replacement.
Electrical Diagnostics:
Troubleshooting electrical faults using diagnostic trouble codes (DTCs), wiring diagram interpretation, component testing, ECU/BCM diagnostics.
HVAC Service:
Refrigerant system evacuation and recharge, component replacement (compressor, condenser, evaporator), leak detection, blower motor replacement.
Bodywork And Trim:
Door panel removal, interior trim panel replacement, liftgate adjustment, minor body panel repair procedures.
Diagnostics And Troubleshooting:
System-specific diagnostic flowcharts, common symptom analysis, fault code interpretation, recommended diagnostic tools.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance and fluid changes to complex engine and transmission overhauls, electrical diagnostics, and system troubleshooting. Suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High resolution, allowing for clear viewing of diagrams, schematics, and detailed component illustrations. Printable pages.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Searchability
Searchable Text:
Yes (standard for well-formatted PDFs), allowing users to quickly find specific information.
Zoom Capability
Zoom:
Yes, enabling detailed viewing of diagrams and small text.
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
2.0L World Engine I4
Engine 1 Displacement:
1998 cc
Engine 1 Horsepower:
156 hp @ 6300 rpm
Engine 1 Torque:
141 lb-ft @ 5000 rpm
Engine 1 Fuel Delivery:
Electronic Fuel Injection (EFI), Multi-port Fuel Injection (MPI)
Engine 1 Cylinder Head:
DOHC, 16 valves
Optional Engine
Engine 2 Name:
2.4L World Engine I4
Engine 2 Displacement:
2360 cc
Engine 2 Horsepower:
172 hp @ 6000 rpm
Engine 2 Torque:
165 lb-ft @ 4400 rpm
Engine 2 Fuel Delivery:
Electronic Fuel Injection (EFI), Multi-port Fuel Injection (MPI)
Engine 2 Cylinder Head:
DOHC, 16 valves
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
13.7 gallons (52 liters)
🔧 Transmission
Standard
Transmission 1 Type:
5-speed Manual (Getrag NV1500 on 2.0L)
Optional
Transmission 2 Type:
Continuously Variable Transmission (CVT) (Jatco JF011E) with Auto Stick (simulated manual mode)
Transmission 3 Type:
6-speed Manual (Getrag MT285 on 2.4L)
Features
AWD Availability:
Available with CVT transmissions for select models.
📐 Dimensions
Exterior
Length:
174.9 inches (4442 mm)
Width:
69.1 inches (1755 mm)
Height:
63.7 inches (1618 mm)
Wheelbase:
103.7 inches (2634 mm)
Ground Clearance:
Approx. 7.2 inches (183 mm)
Interior
Passenger Volume:
Approx. 97.1 cubic feet (2750 liters)
Cargo
Cargo Volume Behind Rear Seats:
Approx. 14.0 cubic feet (396 liters)
Cargo Volume With Rear Seats Folded:
Approx. 49.7 cubic feet (1407 liters)
Weights
Curb Weight Min:
Approx. 3067 lbs (1391 kg) for 2.0L Manual
Curb Weight Max:
Approx. 3437 lbs (1559 kg) for 2.4L AWD CVT
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
★★★★☆ (4/5 stars)
NHTSA Front Impact Passenger:
★★★★☆ (4/5 stars)
NHTSA Side Impact Front Seat:
★★★★★ (5/5 stars)
NHTSA Side Impact Rear Seat:
★★★★☆ (4/5 stars)
IIHS Moderate Overlap Frontal Offset:
Good
IIHS Side Impact:
Good
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available Traction Control System (TCS)
Electronic Stability:
Available Electronic Stability Control (ESC) / Stability Control
Passive Features
Airbags:
Front driver and passenger airbags, front side-impact airbags, available front and rear side curtain airbags.
Seatbelts:
3-point front and rear seat belts, pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Optional Boston Acoustic premium audio system available on higher trims. Standard AM/FM/CD/MP3 player.
Navigation:
Optional navigation system available on some models.
Driver Assistance
Cruise Control:
Standard on most models.
Tire Pressure Monitoring:
Standard Tire Pressure Monitoring System (TPMS).
Connectivity
Bluetooth:
Optional Uconnect Bluetooth hands-free system available on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (5,000-8,000 km) under normal conditions, or as indicated by the oil change reminder system. Refer to manual for severe service intervals.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km), or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 10,000-15,000 miles (16,000-24,000 km), or annually.
Spark Plug Replacement:
Around 60,000-100,000 miles (96,000-160,000 km), depending on plug type (e.g., platinum or iridium).
Coolant Replacement:
Initial replacement at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) or 2 years thereafter.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (meeting Chrysler Material Standard MS-6395).
Engine Oil Capacity:
4.5 quarts (4.3 liters) for 2.0L; 5.0 quarts (4.7 liters) for 2.4L (with filter).
Coolant Type:
Mopar OAT (Orange) Antifreeze/Engine Coolant (50/50 mixture with distilled water).
Transmission Fluid Manual:
API GL-4 SAE 75W-85 (Getrag NV1500); API GL-4 SAE 75W-90 (Getrag MT285). Consult manual for specific OEM part numbers.
Transmission Fluid Cvt:
Mopar CVT Fluid (NS-2 or NS-3 equivalent). Consult manual for exact specification and capacity. DO NOT use conventional ATF.
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent. (Note: Some models may have electric power steering which does not require fluid).
Known Issues
Cvt Issues:
Some CVT models have reported issues with premature failure, hesitation, or shuddering. Proper fluid maintenance is critical.
Engine Mounts:
Worn engine mounts can lead to increased vibration and noise.
Suspension Components:
Reports of premature wear in front suspension components like control arms and struts.
Ignition Coils:
Occasional reports of ignition coil failure leading to misfires.
📚 Vehicle History
Brand Heritage
Brand Identity:
Dodge, a division of Chrysler (now part of Stellantis), known for its performance-oriented vehicles and distinctive American styling.
Model Evolution
Introduction Year:
2007
Model Lifecycle:
First generation, produced from 2007 to 2012.
Platform Sharing:
Shared its platform with the Mitsubishi Lancer and Outlander, reflecting a period of collaboration between DaimlerChrysler and Mitsubishi Motors.
Production
Manufacturing Location:
Belvidere, Illinois, USA
🏆 Awards & Recognition
Recognitions
Award 1:
Consumers Digest Automotive Hall of Fame for Affordable Utility Vehicles (specific year varies, but the Caliber received recognition in its segment).
Ratings
Fuel Economy Est City 2.0L Mt:
Approx. 24 MPG
Fuel Economy Est Highway 2.0L Mt:
Approx. 30 MPG
Fuel Economy Est City 2.4L Cvtawd:
Approx. 20 MPG
Fuel Economy Est Highway 2.4L Cvtawd:
Approx. 25 MPG
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