Target Audience:
Families seeking versatile and spacious transportation.
Key Competitors:
Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture.
Vehicle Strengths:
Spacious interior, flexible seating arrangements, powerful engine options for its class, good value proposition.
Manual Value:
Provides factory-level diagnostic and repair information essential for DIY enthusiasts and independent repair shops.
Primary Coverage:
Complete factory service and repair for the 2002 Dodge Caravan.
Secondary Coverage:
Electrical diagrams, diagnostics, component replacement, maintenance, troubleshooting.
Estimated Page Count:
1500-2500 (typical for comprehensive factory service manuals of this era, exact count varies by digital format)
Type:
Factory Service Manual (FSM) / Workshop Manual
Format:
Digital (ZIP archive, likely containing PDF files)
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system.
Drivetrain:
Transmission (automatic), drive axles, differential, propeller shaft (if applicable).
Chassis:
Suspension (front and rear), steering system, brake system (front and rear), wheels and tires.
Electrical:
Battery, charging system, starting system, lighting, instrumentation, power accessories, body electrical, engine control module (ECM) and related sensors/actuators, diagnostic trouble codes (DTCs).
Body:
Exterior body panels, interior trim, doors, windows, seats, HVAC system, body hardware, safety restraints (airbags, seatbelts).
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement, brake pad/rotor replacement, tire rotation.
Repair Major:
Engine overhaul, transmission overhaul, suspension component replacement, steering rack replacement, brake caliper replacement, cylinder head removal/installation.
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation, component testing procedures, scan tool usage.
Depth:
Comprehensive; covers everything from basic fluid checks and component replacement to advanced engine and transmission diagnostics and rebuilding procedures. Includes detailed wiring diagrams and component specifications.
File Type:
ZIP archive, containing PDF documents
Searchability:
Likely searchable text within PDF files, depending on the OCR quality of the original document.
Print Capability:
Printable pages from PDF files.
Binding:
Not applicable (digital format)
Paper Quality:
Not applicable (digital format)
Engine Type:
3.3L (3301cc) OHV V6 (Pushrod)
Bore X Stroke:
3.82 in x 3.63 in (97.0 mm x 92.1 mm)
Horsepower Est:
156 hp @ 4600 rpm
Torque Est:
187 lb-ft @ 3200 rpm
Engine Type:
3.8L (3778cc) OHV V6 (Pushrod)
Bore X Stroke:
3.91 in x 3.31 in (99.3 mm x 84.1 mm)
Horsepower Est:
175 hp @ 4600 rpm
Torque Est:
215 lb-ft @ 3200 rpm
Fuel Delivery:
Sequential Multiport Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Fuel Octane Rating:
87 octane (recommended)
Type:
4-speed Automatic (Chrysler 41TE / 42LE)
Type:
N/A for 2002 model year (all automatic)
Torque Converter Lockup:
Yes, electronically controlled
Fluid Type:
ATF+4 (Mopar)
Fluid Capacity Est:
Approximately 9-10 quarts (dry fill)
Wheelbase:
112.1 inches (2847 mm)
Length:
175.0 - 187.3 inches (4445 - 4758 mm) (depending on wheelbase)
Width:
72.0 inches (1829 mm)
Height:
67.7 inches (1720 mm)
Passenger Capacity:
7 passengers (typically 2-2-3 seating configuration)
Cargo Volume Behind 3Rd Row:
Approx. 15-20 cu ft (depending on wheelbase and configuration)
Curb Weight Est:
3800 - 4100 lbs (1724 - 1860 kg)
NHTSA Frontal Crash Rating Driver:
4 Stars (1997-2003 models)
NHTSA Frontal Crash Rating Passenger:
4 Stars (1997-2003 models)
IIHS Side Impact Rating:
Good (1997-2003 models)
ABS:
Standard on all trims
Traction Control:
Optional on some trims
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Optional side curtain airbags on some higher trims
Seatbelts:
3-point seatbelts for all seating positions
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first (depending on driving conditions and oil type).
Air Filter Replacement Interval:
Every 15,000 - 30,000 miles (24,000 - 48,000 km)
Spark Plug Replacement Interval:
Every 30,000 - 100,000 miles (48,000 - 160,000 km) depending on plug type (e.g., platinum or iridium).
Transmission Fluid Change Interval:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) or as specified by severe service conditions.
Engine Oil Type:
SAE 5W-30 (API Certified)
Engine Oil Capacity:
Approximately 4.5 quarts (4.3 L) for 3.3L, 5.0 quarts (4.7 L) for 3.8L (with filter change)
Coolant Type:
Chrysler/Mopar Antifreeze/Coolant, 5/100 (Green)
Power Steering Fluid Type:
Chrysler/Mopar Power Steering Fluid or ATF+4
Common Problems:
Transmission solenoid pack failures, heater core leaks, alternator failure, power window regulator issues, AC evaporator leaks, intake manifold gasket leaks, rear axle seal leaks.
Common Problems Detailed:
The 4-speed automatic transmission can be prone to slipping or failure, often related to heat or solenoid issues. Heater cores are known to leak into the passenger cabin, requiring dashboard removal for replacement. Front suspension components like ball joints and tie rods can wear prematurely.
Manufacturer:
Chrysler Corporation (later DaimlerChrysler)
Generation:
Third Generation (NS) - Introduced for the 1996 model year.
2002 Updates:
Minor trim level adjustments and feature packaging changes. Continued reliance on the well-established 3.3L and 3.8L V6 engines.
Production Start Year:
1996
Production End Year For This Generation:
2000 (pre-facelift) / 2001-2007 (facelift, PG platform)
Manufacturing Plant:
Windsor Assembly Plant, Windsor, Ontario, Canada.
