Target Audience:
Families, fleet operators, DIY mechanics.
Competitors:
Ford Windstar, Chevrolet Venture, Pontiac Montana, Honda Odyssey, Toyota Sienna.
Vehicle Strengths:
Spacious interior, flexible seating, comfortable ride, practical for hauling passengers and cargo.
Manual Value Proposition:
Provides dealership-level diagnostic and repair information, enabling cost savings on maintenance and repairs.
Engine Mechanical:
Complete overhaul procedures for 2.4L DOHC I4 and 3.3L OHV V6 engines, including cylinder head, block, crankshaft, pistons, connecting rods, valvetrain, timing, lubrication, and cooling systems.
Fuel System:
Fuel delivery, injection system (MPI), fuel pump, pressure regulator, evaporative emission control (EVAP), and diagnostics.
Ignition System:
Ignition coil-on-plug (COP) system, spark plugs, ignition control module, and timing adjustments.
Transmission Automatic:
Detailed procedures for the 41TE/42LE 4-speed automatic transmission, including removal, installation, internal component replacement, torque converter, valve body, and electronic controls.
Drivetrain:
Front-wheel drive axle shafts, CV joints, differential, and related components.
Brakes:
Front and rear disc brake systems, hydraulic components, ABS system diagnostics and repair, parking brake, and brake bleeding procedures.
Steering:
Power steering system, steering gear, tie rods, power steering pump, and fluid maintenance.
Suspension:
Front independent suspension (struts, control arms, ball joints, stabilizer bar), rear torsion beam axle, shock absorbers, wheel bearings, and alignment specifications.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, accessories, power distribution, fuses, relays, and wiring diagrams.
Body Exterior:
Body panel removal/installation, doors, hood, liftgate, bumpers, glass, mirrors, and exterior trim.
Body Interior:
Seats, interior trim panels, dashboard, overhead console, power windows, power door locks, and sliding door mechanisms.
HVAC:
Heating, ventilation, air conditioning (A/C) system, refrigerant handling, compressor, condenser, evaporator, blower motor, and climate control unit.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement, brake pad replacement, and tire rotation.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for common issues across all major systems.
Repair:
Step-by-step repair procedures for component removal, disassembly, inspection, reassembly, and installation, including torque specifications.
Diagnostics:
On-board diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), scan tool usage, and sensor testing.
Electrical Diagnostics:
Testing circuits, continuity checks, voltage drops, and signal tracing using wiring diagrams.
Specification Tables:
Comprehensive tables for fluid capacities, torque specifications, clearances, and component tolerances.
Depth:
Comprehensive, covering everything from basic maintenance to in-depth engine and transmission overhauls, electrical diagnostics, and body repairs. Suitable for professional technicians and experienced DIYers.
Length:
177.4 inches (4506 mm)
Width:
72.4 inches (1839 mm)
Height:
67.9 inches (1725 mm)
Wheelbase:
112.1 inches (2847 mm)
Seating Capacity:
7 passengers (standard 3 rows)
Cargo Volume Behind 3Rd Row:
Approx. 27.5 cu ft (805 liters)
Cargo Volume Behind 2Nd Row:
Approx. 75.1 cu ft (2127 liters)
Cargo Volume All Seats Folded:
Approx. 140.5 cu ft (3979 liters)
Curb Weight Est:
3900-4200 lbs (1769-1905 kg) depending on engine and configuration.
Gross Vehicle Weight Rating Gvw:
Approx. 5600 lbs (2540 kg)
Tire Size Std:
P215/65R16
Wheel Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, with synthetic oil. Refer to manual for conventional oil intervals.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Replacement 2.4L:
Every 60,000 miles (96,000 km)
Spark Plug Replacement 3.3L:
Every 100,000 miles (160,000 km) with platinum-tipped plugs.
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) or as recommended based on usage. Refer to manual for specific interval and procedure.
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years.
Engine Oil Type:
SAE 5W-30 (check manual for specific ambient temperature recommendations).
Engine Oil Capacity 2.4L:
Approx. 4.5 quarts (4.3 liters)
Engine Oil Capacity 3.3L:
Approx. 3.8 quarts (3.6 liters)
Coolant Type:
Mopar® HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, blue, or equivalent.
Power Steering Fluid:
Chrysler Power Steering Fluid or an equivalent MS-5901 specification fluid.
Common Issues:
Transmission solenoid issues (especially 41TE/42LE), rear heater core leaks, power sliding door mechanism problems, ABS sensor failures, EGR valve issues, oil filter housing leaks on the 3.3L V6.