🏷️ Basic Information

Make:

Dodge

Model:

Caravan

Year:

2005

Platform:

NS (3rd Generation - North American Specification)

👋 Introduction

Segment:

Minivan

Target Audience:

DIY mechanics, independent repair shops, fleet maintenance

Key Competitors:

Toyota Sienna, Honda Odyssey, Ford Windstar, Chevrolet Venture/Montana

Official Licensing:

Officially licensed, ensuring accuracy and completeness

Data Format:

Digital software provides convenient access and search functionality compared to older printed manuals

Diagnostic Capability:

Essential for diagnosing modern vehicle systems, including electronic controls and sensors

📋 Manual Details

General Coverage:

Comprehensive service, repair, diagnostics, and maintenance

Specific Coverage:

Engine mechanical, engine performance, fuel system, ignition system, exhaust system, emissions, transmission, clutch, brakes, steering, suspension, body electrical, body panels, HVAC, chassis electrical, diagnostics, troubleshooting, wiring diagrams

Estimated Pages:

1000+

Type:

Service and Repair Manual Software

Language:

English

Format:

Digital Software (likely PDF-based for offline use, or an executable)

📖 Manual Coverage

Powertrain:

3.3L V6 (EGA), 3.8L V6 (L32), 2.4L DOHC 4-Cylinder (ED1)

Transmission Options:

4-speed automatic (41TE, 42LE)

Chassis:

Front-wheel drive, independent front suspension (MacPherson struts), rear torsion beam axle with Watt's linkage

Brakes:

Front disc, rear drum (standard), optional rear disc

Electrical:

Full body and chassis electrical system, including lighting, power accessories, ECUs, sensors, and diagnostic connectors (OBD-II)

Maintenance:

Scheduled maintenance intervals, fluid changes (oil, coolant, transmission, brake), filter replacements, lubrication

Repair:

Engine assembly/disassembly, transmission overhaul, brake system repair, suspension component replacement, steering system service, HVAC system repair, body panel repair and replacement

Diagnostics:

Troubleshooting common faults, symptom-based diagnostics, reading diagnostic trouble codes (DTCs), component testing, electrical circuit diagnosis

Specifications:

Torque specifications, clearances, fluid capacities, component measurements, wiring diagrams, diagnostic flowcharts

Depth:

Professional-level, covering everything from basic maintenance to complete overhauls and advanced diagnostics. Includes detailed explanations of system operation.

📊 Manual Specifications

File Type:

Executable Software / Digital Document (PDF)

Searchability:

Searchable text for quick information retrieval

Accessibility:

Offline access, no internet required after installation/download

Print Capability:

Printable pages for hands-on work

Binding:

N/A (Software Format)

Paper:

N/A (Software Format)

⚙️ Engine Specifications

Engine 1 Code:

EGA

Engine 1 Type:

3.3L (3301cc) V6 SOHC

Engine 1 Horsepower:

180 hp @ 5000 rpm

Engine 1 Torque:

205 lb-ft @ 3200 rpm

Engine 2 Code:

L32

Engine 2 Type:

3.8L (3778cc) V6 OHV

Engine 2 Horsepower:

190 hp @ 5000 rpm

Engine 2 Torque:

225 lb-ft @ 3200 rpm

Engine 3 Code:

ED1

Engine 3 Type:

2.4L (2429cc) 4-Cylinder DOHC

Engine 3 Horsepower:

150 hp @ 5800 rpm

Engine 3 Torque:

170 lb-ft @ 4400 rpm

Fuel Delivery:

Electronic Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Coolant Type:

Mopar Antifreeze/Coolant (MS-7170) or equivalent HOAT coolant

🔧 Transmission

Transmission Type:

4-speed automatic transaxle

Transmission Code 1:

41TE (for 3.3L and 2.4L engines)

Transmission Code 2:

42LE (for 3.8L engines, with heavier duty components)

Transmission Control:

Electronic Pressure Control (EPC) and Powertrain Control Module (PCM) integration

Fluid Type:

ATF+4 (Chrysler Material Standard MS-9602)

Capacity Dry Fill:

Approx. 11.8 quarts (11.2 liters)

Capacity Refill:

Approx. 5.5 quarts (5.2 liters)

📐 Dimensions

Wheelbase:

119.3 inches (3030 mm)

Length:

193.9 inches (4925 mm)

Width:

76.7 inches (1948 mm)

Height:

67.7 inches (1720 mm)

Seating Capacity:

7 passengers (2-2-3 configuration typical)

Cargo Volume Behind 3Rd Row:

Approx. 27.0 cubic feet

Cargo Volume With 3Rd Row Folded:

Approx. 66.1 cubic feet

Cargo Volume With 2Nd And 3Rd Rows Folded:

Approx. 140.5 cubic feet

Curb Weight Approx:

4,000 - 4,400 lbs (1814 - 1996 kg), depending on engine and trim

Gross Vehicle Weight Rating Gvwr:

Approx. 5,600 lbs (2540 kg)

🛡️ Safety Features

NHTSA Front Driver Impact:

5 Stars (2005 model year, likely for standard configuration)

NHTSA Front Passenger Impact:

5 Stars (2005 model year, likely for standard configuration)

NHTSA Side Impact Driver:

4 Stars (2005 model year, likely for standard configuration)

NHTSA Side Impact Rear Passenger:

4 Stars (2005 model year, likely for standard configuration)

IIHS Front Offset:

Good (for 2005 model year)

ABS:

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control System (TCS)

Airbags:

Driver and front passenger airbags, optional front side airbags

Seatbelts:

3-point seat belts for all seating positions, driver and front passenger pretensioners

💡 Technology Features

Audio System:

AM/FM stereo with CD player, optional premium sound system, optional rear entertainment system (DVD player)

Navigation:

Optional factory navigation system available on higher trims

Parking Assist:

Optional rear park assist sensors

Power Ports:

12V power outlets for accessory charging

Power Doors:

Optional power sliding door and power liftgate

Climate Control:

Manual or optional automatic climate control with front and rear auxiliary climate control

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions)

Transmission Fluid Change:

Refer to manual for severe service intervals; typically around 60,000 - 100,000 miles or as indicated by the 'Service Transaxle' light.

Coolant Flush Interval:

Every 30,000 miles or 24 months (or per fluid type)

Spark Plug Replacement:

3.3L/3.8L V6: 100,000 miles; 2.4L 4-Cyl: 100,000 miles (platinum or iridium tipped plugs)

Engine Oil Type:

SAE 5W-30, API Certified, meeting Chrysler MS-6395 specification (synthetic blend or full synthetic recommended)

Engine Oil Capacity 3.3L/3.8L:

4.0 quarts (3.8 liters) with filter change

Engine Oil Capacity 2.4L:

4.5 quarts (4.3 liters) with filter change

Brake Fluid Type:

DOT 3

Common Concern 1:

Automatic transmission issues (e.g., rough shifting, slipping, solenoid failures) especially with higher mileage

Common Concern 2:

Power sliding door mechanisms can develop issues (motors, cables)

Common Concern 3:

Water pump leaks or failures, especially on the V6 engines

Common Concern 4:

Evaporative Emission Control (EVAP) system leaks (e.g., charcoal canister, vent valves)

Common Concern 5:

Blend door actuator failures in the HVAC system, leading to temperature control issues

📚 Vehicle History

Dodge Legacy:

Dodge, a division of Chrysler, has a long history in American automotive manufacturing, known for performance and utility vehicles.

Caravan Origin:

The Dodge Caravan (and its Plymouth Voyager sibling) pioneered the minivan segment in 1984. The 2005 model is part of the third generation (NS) which debuted for 2001 and received a significant refresh for 2005.

Ns Generation Refresh:

The 2005 refresh included updated styling, improved interior features, and the introduction of new powertrain options or enhancements.

Manufacturing Location:

Windsor Assembly Plant, Windsor, Ontario, Canada (typical for this generation)

Production Years For Ns:

2001-2007

🏆 Awards & Recognition

Segment Popularity:

Consistently one of the best-selling minivans in North America during its production run, recognized for its practicality and value.

Consumer Reports:

Varies by year and specific configurations; often rated as average to below average in predicted reliability by publications like Consumer Reports, particularly for earlier models in this generation.