DODGE CARAVAN Grand CARAVAN Petrol & Diesel Service Repair Manual 2001-2002

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🏷️ Basic Information Identification Make: Dodge Model: Caravan / Grand Caravan Year: 2001-2002 Codes Platform Code: NS Engine Codes: 3.3L V6 (EGA, EGN), 3.8L V6 (L32, L36), 2.4L DOHC I4...

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Taper: Car

Distributeur:

UGS: 302120

Mots clés: 2001 2002 Car CARAVAN Cars Dodge Grand CARAVAN Misc

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Caravan / Grand Caravan

Year:

2001-2002

Codes

Platform Code:

Engine Codes:

3.3L V6 (EGA, EGN), 3.8L V6 (L32, L36), 2.4L DOHC I4 (EDZ - less common, may not be primary focus)

Transmission Codes:

41TE (3-speed automatic), 42LE (4-speed automatic)

👋 Introduction

Market Position

Segment:

Minivan

Target Audience:

Families, commercial users, fleet operators

Competitive Analysis

Key Competitors Era:

Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Pontiac Montana

Key Features

Versatility:

Known for its flexible seating arrangements (Stow 'n Go predecessors) and spacious interior.

Powertrain Options:

Offered reliable V6 engines and later introduced AWD options, making it a versatile family hauler.

Dvp Focus:

Designed as a practical and affordable people mover, balancing utility with comfort.

📋 Manual Details

Coverage Areas

Covered Regions:

Global (primarily North American market focus)

Page Count

Estimated Pages:

1500-2500+ (highly comprehensive)

Manual Type

Type:

Service and Repair Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, internal components, timing, lubrication, cooling systems

Engine Electrical:

Ignition, fuel injection (MPI), starting, charging, emissions controls, ECU diagnostics

Transmission Automatic:

Complete disassembly, assembly, torque converter, valve body, electronic controls, fluid service

Drivetrain:

Front-wheel drive axles, CV joints, differential

Suspension And Steering:

Front and rear suspension components, struts, shocks, control arms, power steering system, steering column

Brakes:

Front and rear disc brakes, ABS system, parking brake, hydraulic system components

HVAC:

Heating, ventilation, air conditioning system, compressor, refrigerant, climate controls

Electrical And Electronics:

Wiring diagrams, lighting, instrument cluster, power accessories, body control module (BCM), body electrical components

Body And Interior:

Body panels, doors, interior trim, seating, glass, body repairs, rust prevention

Chassis And Frame:

Frame construction, corrosion protection

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and flushes, tune-ups, belt and hose inspection

Troubleshooting:

Diagnostic fault codes (DTCs), symptom-based troubleshooting guides, wiring diagram interpretation

Component Repair And Replacement:

Detailed step-by-step instructions for all major and minor repairs

Overhaul And Rebuild:

Complete engine and transmission rebuild procedures with specifications

Diagnostic Testing:

Procedures for testing sensors, actuators, and electrical circuits

Specification Data:

Torque specifications, clearances, fluid capacities, electrical values

Technical Depth

Depth:

Professional-level diagnostics, complete rebuilds, electrical system analysis, bodywork

📊 Manual Specifications

File Format

File Type:

Searchable PDF

Image Quality:

High resolution, clear diagrams and illustrations

Print Quality

Print Readability:

Excellent readability for printing, text is selectable and copyable

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

3.3 Liters

Engine 1 Configuration:

Overhead Valve (OHV) V6

Engine 1 Fuel Delivery:

Multi-Port Fuel Injection (MPI)

Engine 1 Horsepower:

Approx. 158-180 hp (depending on specific sub-model and year variation)

Engine 1 Torque:

Approx. 190-207 lb-ft (depending on specific sub-model and year variation)

Optional Engine

Engine 2 Displacement:

3.8 Liters

Engine 2 Configuration:

Overhead Valve (OHV) V6

Engine 2 Fuel Delivery:

Multi-Port Fuel Injection (MPI)

Engine 2 Horsepower:

Approx. 180-215 hp (depending on specific sub-model and year variation)

Engine 2 Torque:

Approx. 230-247 lb-ft (depending on specific sub-model and year variation)

Performance

Engine Management System:

Chrysler's integrated Powertrain Control Module (PCM)

Fuel Type:

Unleaded gasoline (87 octane recommended, higher for improved performance)

Fuel System

Fuel Pump Type:

In-tank electric fuel pump

Fuel Tank Capacity:

Approx. 20 US gallons (75.7 Liters)

🔧 Transmission

Standard

Transmission 1:

4-Speed Automatic (42LE)

Optional

Transmission 2:

3-Speed Automatic (41TE - more common on base models, but 42LE is prevalent for these years)

Features

Drive Type:

Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional on some models

Transmission Fluid Type:

ATF+4 (Automatic Transmission Fluid +4) or equivalent Mopar fluid

Transmission Fluid Capacity:

Approx. 4.5-5.5 US quarts (4.3-5.2 Liters) for 42LE (dry fill may vary)

📐 Dimensions

Exterior

Wheelbase:

119.3 inches (3030 mm)

Length:

Approx. 193.7 - 201.0 inches (4920 - 5105 mm) for Grand Caravan, shorter for standard Caravan

Width:

Approx. 72.4 inches (1839 mm) excluding mirrors

Height:

Approx. 68.4 inches (1737 mm)

Weights

Curb Weight:

Approx. 3900-4400 lbs (1769-2000 kg) depending on configuration

Gross Vehicle Weight Rating:

Approx. 5800-6000 lbs (2630-2722 kg)

Cargo

Cargo Volume Behind 1St Row:

Approx. 140-150 cu ft (3964-4248 Liters)

Cargo Volume Behind 2Nd Row:

Approx. 90-100 cu ft (2549-2832 Liters)

Cargo Volume Behind 3Rd Row:

Approx. 25-35 cu ft (708-991 Liters)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

4 Stars (for 2001 model year, varies slightly)

NHTSA Frontal Passenger:

4 Stars (for 2001 model year, varies slightly)

NHTSA Side Driver:

4 Stars (for 2001 model year, varies slightly)

NHTSA Side Rear Passenger:

4 Stars (for 2001 model year, varies slightly)

IIHS Frontal Offset:

Acceptable (for 2001 model year)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control System (TCS) on some models

Passive Features

Airbags Front:

Driver and front passenger airbags

Airbags Side:

Optional front side-impact airbags

Seatbelts:

Three-point seat belts for all occupants, load limiters and pretensioners for front seats

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, optional cassette player, and premium audio systems available on higher trims.

Rear Entertainment:

Optional rear-seat video entertainment system with a flip-down screen and headphones.

Driver Assistance

Cruise Control:

Standard cruise control system

Parking Sensors:

Optional rear parking assist sensors

Connectivity

Power Outlets:

12V auxiliary power outlets

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 - 10,000 miles (12,000 - 16,000 km) or 6-12 months, whichever comes first (depending on oil type and driving conditions)

Engine Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed

Cabin Air Filter Replacement:

Every 15,000 - 20,000 miles (24,000 - 32,000 km) or annually

Transmission Fluid Service:

Every 60,000 - 100,000 miles (96,000 - 160,000 km) (refer to manual for specific interval based on usage)

Coolant Flush:

Every 60,000 miles (96,000 km) or 5 years

Spark Plug Replacement:

100,000 miles (160,000 km) for iridium-tipped plugs

Fluid Specifications

Engine Oil Specification:

SAE 5W-30 (for most V6 engines), check manual for specific viscosity and API service rating (e.g., API SN or newer)

Engine Coolant Specification:

Mopar Antifreeze/Coolant (HOAT) - Orange, or equivalent HOAT coolant

Power Steering Fluid Specification:

Mopar Power Steering Fluid or equivalent Mopar approved fluid (likely ATF +4 or specific PS fluid)

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid

Known Issues

Transmission Issues:

Intermittent shifting problems, torque converter shudder, solenoid pack failure (common on 41TE/42LE)

Engine Issues:

Oil leaks (especially rear main seal), intake manifold gasket leaks, occasional head gasket issues on earlier models (less common on this generation)

Suspension Issues:

Worn ball joints and tie rod ends, premature strut wear

Electrical Issues:

Faulty window regulators, power door lock issues, intermittent power to accessories, PCM failures

HVAC Issues:

Blend door actuator failure, AC refrigerant leaks

📚 Vehicle History

Brand Heritage

Dodge Minivan Legacy:

Dodge pioneered the minivan segment with the original Caravan in 1984, establishing a dominant market presence.

Model Evolution

Generation Ns:

The 2001-2007 models represent the fourth generation of the Dodge Caravan, building upon the success of previous iterations with updated styling and features.

Design Changes 2001:

Introduced a significant redesign for 2001, featuring a more aerodynamic exterior and a refined interior with improved ergonomics and materials.

Production

Manufacturing Location:

Windsor, Ontario, Canada (Chrysler Canada Assembly Plant)

Production Years This Generation:

2001-2007

🏆 Awards & Recognition

Recognitions

Segment Leadership:

Consistently a top-selling minivan, recognized for its practicality and value in the segment.

Ratings

Consumer Reports Typicality:

Often rated as average to below average for reliability in its class during these years by publications like Consumer Reports, though praised for utility.