Segment:
Full-size minivan, family vehicle.
Competitors:
Toyota Sienna, Honda Odyssey, Ford Windstar, Chevrolet Venture, Pontiac Montana, Buick Terraza.
Versatility:
Renowned for its spacious interior, flexible seating options (including Stow 'n Go on later models), and practical cargo hauling capabilities.
Powertrain Options:
Offered with reliable V6 engines, providing a balance of power and efficiency for a large vehicle.
Target Audience:
DIY mechanics, independent repair shops, fleet maintenance technicians.
Powertrain:
Engine, Transmission (Automatic, Manual if applicable), Drivetrain, Exhaust System
Chassis:
Suspension (Front & Rear), Steering System, Braking System, Wheels & Tires
Electrical:
Engine Control Module (ECM), Powertrain Control Module (PCM), Body Control Module (BCM), Lighting, Instrumentation, Audio System, HVAC Controls, Power Accessories (Windows, Doors, Seats), Antitheft System, SRS (Airbag) System
Body:
Exterior Body Panels, Interior Trim, Doors, Hood, Tailgate, Glass, Seating Systems, Stow 'n Go (if applicable)
HVAC:
Air Conditioning, Heating, Ventilation, Climate Control Systems
Maintenance:
Routine Service (Oil Changes, Filter Replacements), Fluid Checks & Changes, Inspections
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics
Repair:
Component Replacement, Overhaul Procedures, Adjustment Procedures
Installation:
Component Installation, Accessory Installation (factory/dealer)
Rebuild:
Engine Rebuilding, Transmission Rebuilding, Differential Rebuilding
Depth:
Comprehensive: From basic fluid checks to complete engine and transmission overhauls, including electrical schematics and diagnostic procedures.
Detail Level:
Detailed step-by-step instructions with torque specifications, clearances, and alignment data.
Visuals:
Exploded views, wiring diagrams, diagnostic flowcharts, component illustrations.
Compatibility:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, 10, 11, macOS)
Resolution:
High-resolution PDF for clear viewing and printing.
Digital Binding:
N/A (Digital Download)
Digital Paper Type:
N/A (Digital Download)
Searchability:
Searchable text within the PDF for quick information retrieval.
Printability:
Printable pages for physical reference in the workshop.
Engine Code:
EGA (3.3L V6)
Displacement:
3.3 Liters (201 cubic inches)
Bore X Stroke:
3.83 inches x 3.07 inches (97.3 mm x 78.0 mm)
Horsepower:
180 HP @ 5000 RPM (approx.)
Torque:
205 lb-ft @ 3600 RPM (approx.)
Induction:
Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Optional Engine:
3.8L V6 (L26) - 205 HP / 240 lb-ft (in some later models within this range)
Optional Engine 2:
4.0L V6 (SOHC - PowerTech) - 230 HP / 260 lb-ft (introduced in 2005/2006 models)
Transmission Model:
41TE / 42LE
Type:
N/A (Manual transmission not offered on these models)
Shift Modes:
Electronically controlled, with a 'Sport' mode for altered shift points.
Fluid Type:
ATF+4 (Automatic Transmission Fluid, Type 9602)
Fluid Capacity:
Approx. 7.5 quarts (7.1 liters) pan fill
Length:
Approx. 199.5 inches
Width:
Approx. 77.5 inches
Height:
Approx. 68.9 inches
Wheelbase:
Approx. 124.2 inches
Passenger Volume:
Approx. 160-170 cubic feet (varies by configuration)
Cargo Volume Behind 3Rd Row:
Approx. 37-40 cubic feet
Cargo Volume Behind 2Nd Row:
Approx. 80-90 cubic feet (with seats removed/folded)
Curb Weight:
Approx. 4,200 - 4,500 lbs
Gross Vehicle Weight Rating:
Approx. 5,800 - 6,000 lbs
NHTSA Front Impact:
Generally good (5-star rating often awarded for driver and front passenger).
NHTSA Side Impact:
Good (4-star rating often awarded for front and rear passengers).
ABS:
Standard Anti-lock Braking System (ABS) on all models.
Traction Control:
Optional or standard on higher trims, Traction Control System (TCS).
Airbags:
Frontal airbags for driver and front passenger. Optional side curtain airbags (SRS) available on some trims.
Seatbelts:
Three-point seat belts for all seating positions, with pretensioners for front occupants.
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system for child seat installation.
Audio System:
Factory AM/FM stereo with CD player. Optional premium audio systems with amplifier and subwoofer. Rear-seat entertainment systems available on higher trims.
Navigation:
Optional factory navigation system was available on select models.
Cruise Control:
Standard cruise control.
Parking Assistance:
Optional rear parking assist sensors.
Power Ports:
12V power outlets for accessory charging.
Oil Change:
Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (consult manual for specific recommendations).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Typically every 60,000-100,000 miles for iridium-tipped plugs.
Coolant Flush:
Every 30,000-60,000 miles or 2-4 years.
Engine Oil:
API Service SN or newer, SAE 5W-30 synthetic blend or full synthetic. (Consult manual for exact specification).
Coolant:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant (orange).
Brake Fluid:
DOT 3 or DOT 4.
Transmission:
Transmission solenoid pack failures, torque converter shudder, and coolant leaks into the transmission cooler lines (leading to transmission failure) are known issues for some models.
Engine:
Rear main seal leaks, oil cooler line leaks (on some engines), and alternator failures can occur.
Suspension:
Worn ball joints, tie rod ends, and control arm bushings are common wear items.
Electrical:
Faulty window regulators, power door lock actuators, and HVAC blower motor resistors are frequent complaints.
Exhaust:
Exhaust manifold cracks (especially on the rear bank of V6 engines) can lead to exhaust leaks and ticking noises.
Parent Company:
Chrysler Corporation (later DaimlerChrysler).
Generations:
This period (2001-2006) represents the 'NS' platform generation, a significant update to the original Caravan/Voyager design. Introduced for the 2001 model year.
Key Updates 2001-2006:
Introduction of Stow 'n Go seating (2005), revised exterior styling, improved interior materials, introduction of the 4.0L V6 engine option, and updated safety features.
Manufacturing Locations:
Windsor, Ontario, Canada; St. Louis, Missouri, USA.
Consumer Reports:
Varied reliability ratings over the years; specific model year reviews should be consulted. Known for practicality and family-friendly features.
Industry Awards:
Often recognized for its interior flexibility and cargo capacity, particularly with the advent of Stow 'n Go.
Jdpowers:
Reliability and quality rankings varied by model year, with some years performing better than others. Consultation of specific year data is recommended.
