Make:
Dodge, Chrysler (Town & Country), Plymouth
Model:
Caravan, Town & Country, Voyager
Generation:
Second Generation (1991-1995)
Target Audience:
Families, individuals seeking versatile cargo and passenger transport.
Key Competitors:
Chevrolet Lumina APV, Pontiac Trans Sport, Ford Aerostar, Mazda MPV.
Value Proposition:
Affordable, practical, and versatile family transportation.
Design Highlights:
Front-wheel drive, spacious interior, sliding rear doors (on most models).
Covered Makes:
Dodge, Chrysler (Town & Country), Plymouth
Covered Models:
Caravan, Town & Country, Voyager
Covered Years:
1991, 1992, 1993
Estimated Page Count:
Approximately 1000+ (typical for comprehensive service manuals of this era)
Type:
Service and Repair Manual
Format:
PDF (Digital Download)
Powertrain:
Engine (3.3L V6, 3.0L V6), Transmission (Automatic - A604/41TE, Manual - Getrag G288)
Chassis:
Suspension (Front/Rear), Steering, Brakes (Hydraulic, ABS), Wheels, Tires
Electrical:
Battery, Charging System, Ignition System, Electric Starter, Lighting, Accessories, Wiring Diagrams, Switches
Body:
Body and Frame Repair, Doors, Glass, Interior Trim, Seating
Comfort And Convenience:
HVAC System, Power Windows, Power Locks, Seating Adjustments
General Maintenance:
Fluid Capacities, Lubrication, Inspection, Adjustment
Engine Repair:
Engine Removal/Installation, Cylinder Head/Valve Service, Cylinder/Piston Service, Crankcase Service, Crankshaft/Primary Shaft Service, Rebuilding Engine
Transmission Repair:
Transmission Service (Automatic and Manual), Gearshift Linkage, Sub-transmission Service
Suspension And Steering:
Front Wheel/Suspension Service, Rear Wheel/Suspension Service, Steering System Repair
Brake System:
Hydraulic Brake System Service, ABS System Diagnostics (if equipped)
Electrical Diagnostics:
Wiring Harness Repair, Component Testing, Troubleshooting Electrical Faults
Troubleshooting:
Comprehensive diagnostic procedures and common fault analysis
Depth:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, including detailed electrical schematics.
Searchability:
Likely text-searchable for easy navigation.
Printable:
Yes, allows printing of selected pages or the entire manual.
Binding:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Computer Compatibility:
PC/MAC Compatible
Zoom Functionality:
Yes, allows zooming in/out of diagrams and text.
Delivery Method:
Instant Download via Email Link
Engine 1 Displacement:
3.3 L (3301 cc)
Engine 1 Type:
Naturally Aspirated V6
Engine 1 Bore X Stroke:
3.94 x 3.57 inches (100 x 90.7 mm)
Engine 1 Compression Ratio:
8.4:1
Engine 1 Fuel Delivery:
Multi-port Fuel Injection (MPI)
Engine 1 Horsepower:
Approx. 162 hp @ 4800 rpm
Engine 1 Torque:
Approx. 200 lb-ft @ 3600 rpm
Engine 2 Displacement:
3.0 L (2972 cc)
Engine 2 Type:
Naturally Aspirated V6 (Mitsubishi 6G72 SOHC)
Engine 2 Horsepower:
Approx. 141 hp @ 4800 rpm
Engine 2 Torque:
Approx. 170 lb-ft @ 3000 rpm
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approximately 18-20 gallons (varies slightly by model)
Automatic Transmission Model:
Chrysler A604 (4-speed automatic) / 41TE (further development)
Automatic Transmission Features:
Electronically controlled, front-wheel drive transaxle.
Automatic Transmission Fluid Type:
ATF+3 or ATF+4 (refer to manual for specific fill)
Manual Transmission Model:
Getrag G288 (5-speed manual)
Manual Transmission Fluid Type:
API GL-4 SAE 75W-90 synthetic gear oil (refer to manual for specific fill)
Wheelbase:
Approximately 112.0 inches
Length:
Approximately 175.1 - 176.0 inches
Width:
Approximately 71.6 inches
Height:
Approximately 67.5 - 68.8 inches
Curb Weight:
Approximately 3,500 - 3,900 lbs (varies by configuration)
Gross Vehicle Weight Rating:
Approximately 5,200 - 5,600 lbs
NHTSA Frontal Impact Driver Side:
Not rated or N/A for this era of testing standards.
NHTSA Frontal Impact Passenger Side:
Not rated or N/A for this era of testing standards.
Anti Lock Brakes ABS:
Available (Optional on some trims, standard on others).
Airbags:
Driver-side airbag standard; passenger airbag optional on early models, becoming more common.
Seat Belts:
Three-point seat belts for all outboard seating positions.
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (refer to manual for specific recommendations based on driving conditions).
Transmission Fluid Change Interval:
Every 30,000-60,000 miles (automatic), dependent on usage (refer to manual).
Coolant Flush Interval:
Every 30,000-50,000 miles or 2-3 years.
Spark Plug Replacement:
Typically around 60,000-100,000 miles, depending on spark plug type (platinum/iridium).
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for specific viscosity based on temperature).
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 Hydraulic Brake Fluid.
Transmission Reliability:
Early A604 transmissions could be prone to wear or failure, particularly if not maintained. The 41TE addressed some of these issues. Torque converter shudder is a known symptom.
Engine Mounts:
Engine mounts can wear out over time, leading to vibration and clunking noises.
Cooling System:
Water pump leaks and radiator issues can occur. Overheating should be addressed promptly.
Exhaust System:
Exhaust components, particularly mufflers and catalytic converters, can rust and corrode.
Power Steering:
Leaks from the power steering pump or hoses can develop.
Manufacturer Legacy:
Dodge, Chrysler, and Plymouth were key players in the American automotive market, with Chrysler pioneering the minivan segment with the original Dodge Caravan.
Generation Introduction:
The NS platform represented the second generation of the Dodge Caravan and Plymouth Voyager, introducing significant styling and engineering updates over the original S-platform.
Design Philosophy:
Focus on aerodynamics, interior packaging, and improved driving dynamics compared to the first generation.
Assembly Locations:
Primarily Windsor, Ontario, Canada, and St. Louis, Missouri, USA.
