🏷️ Basic Information

Make:

Dodge, Chrysler, Plymouth

Model:

Caravan, Town & Country, Voyager

Years Covered:

2001, 2002, 2003, 2004, 2005, 2006

Platform:

RS (Third Generation Mini-van)

👋 Introduction

Target Audience:

DIY mechanics, independent repair shops, owners seeking in-depth vehicle knowledge

Advantage:

Factory-level documentation, comprehensive coverage, cost savings on repairs

Key Selling Points:

Step-by-step instructions, detailed diagrams, professional quality, instant download

📋 Manual Details

Coverage Scope:

Complete vehicle service, repair, and maintenance

Estimated Page Count:

Likely 1000+ pages (typical for factory service manuals of this era)

Type:

Factory Service Repair Manual (Workshop Manual)

Language:

English

Format:

PDF (Digital Download)

📖 Manual Coverage

Engine:

3.3L V6 (EGA), 3.8L V6 (L32)

Transmission:

4-Speed Automatic (41TE, 42LE)

Brakes:

Front Disc, Rear Drum/Disc (ABS equipped models)

Suspension:

Front Independent (MacPherson Strut), Rear Torsion Beam/Solid Axle (depending on configuration)

Steering:

Power Rack and Pinion

Electrical:

Complete wiring diagrams, lighting, power distribution, ignition system, starting system, charging system

HVAC:

Heating, Ventilation, and Air Conditioning (including front and rear systems)

Body:

Interior and exterior trim, doors, windows, liftgate, body panels, collision repair

Fuel:

Fuel delivery, injection system, fuel tank and lines

Exhaust:

Exhaust manifolds, catalytic converter, mufflers, pipes

Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement

Troubleshooting:

Diagnostic procedures, symptom-based troubleshooting charts, wiring diagram interpretation

Repair:

Engine overhaul, transmission rebuild, brake component replacement, suspension and steering repair, electrical component replacement

Diagnostics:

OBD-II diagnostics, sensor testing, module programming (if applicable to the era)

Component Replacement:

Detailed steps for replacing major and minor components

Technical Specifications:

Torque specifications, clearances, tolerances, diagnostic data

Depth:

Comprehensive (factory level detail including exploded views, diagrams, and detailed procedures)

📊 Manual Specifications

Compatibility:

PC and MAC Compatible

Printability:

Printable (allows users to print specific sections or the entire manual)

Binding:

N/A (Digital PDF format)

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Engine 1 Displacement:

3.3 Liters

Engine 1 Configuration:

3.3L OHV V6 (2 valves per cylinder)

Engine 1 Fuel System:

Multi-point Fuel Injection (MPI)

Engine 1 Power Estimate:

Approximately 180 hp @ 5000 rpm

Engine 1 Torque Estimate:

Approximately 205 lb-ft @ 4000 rpm

Engine 2 Displacement:

3.8 Liters

Engine 2 Configuration:

3.8L OHV V6 (2 valves per cylinder)

Engine 2 Fuel System:

Multi-point Fuel Injection (MPI)

Engine 2 Power Estimate:

Approximately 200-215 hp @ 5000 rpm (depending on specific tune)

Engine 2 Torque Estimate:

Approximately 230-245 lb-ft @ 4000 rpm (depending on specific tune)

🔧 Transmission

Transmission Type:

4-Speed Automatic Transaxle (41TE/42LE)

Transmission Fluid Spec:

ATF+4 (Mopar Material Number 05013457AA or equivalent)

Transmission Fluid Capacity:

Approximately 9.0 - 10.0 quarts (dry fill, varies with drain/fill)

📐 Dimensions

Wheelbase:

Approximately 119.3 inches

Length:

Approximately 190.4 - 198.9 inches (depending on configuration)

Curb Weight:

Approximately 4,000 - 4,500 lbs (varies by model and options)

🛡️ Safety Features

NHTSA Front Crash Rating:

Good (for driver and passenger in frontal impact)

NHTSA Side Impact Rating:

Acceptable/Good (depending on year and specific configuration)

ABS:

Available (Anti-lock Braking System)

Airbags:

Frontal airbags for driver and passenger, available side-impact airbags

💡 Technology Features

Audio System:

AM/FM stereo with CD player, available premium audio systems, rear entertainment system (RES) in some trims

Cruise Control:

Standard

Parking Sensors:

Available (rear parking assist)

🔧 Maintenance

Oil Change Interval:

Every 3,000 - 6,000 miles or 6 months, whichever comes first (depending on oil type and driving conditions, consult manual for specifics)

Transmission Fluid Change Interval:

Every 30,000 - 60,000 miles (severe service recommendations may be lower)

Spark Plug Replacement Interval:

Approximately 100,000 miles (for long-life platinum/iridium plugs)

Engine Oil Spec:

SAE 5W-30 (API Certified)

Coolant Spec:

Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, meeting MS-9769 specification

Common Problems:

Transmission issues (solenoid pack failure, torque converter shudder), power steering pump leaks, rear wiper motor failure, blend door actuator failure in HVAC system, oil filter housing leaks, CV axle wear

📚 Vehicle History

Parent Company:

Chrysler Corporation (later DaimlerChrysler)

Segment:

Minivan

Manufacturing Locations:

Windsor, Ontario, Canada; St. Louis, Missouri, USA

🏆 Awards & Recognition

Ward Best Engines:

The 3.8L V6 was recognized by Ward's AutoWorld as one of the best engines in 1998, demonstrating its longevity and performance.