Make:
Dodge, Chrysler, Plymouth
Model:
Caravan, Town & Country, Voyager
Platform:
Chrysler Minivan (AS platform)
Market Position:
The go-to resource for owners and independent technicians seeking factory-accurate repair information for the first generation of Chrysler's highly successful minivan platform.
Competitive Analysis:
This manual supersedes generic Haynes or Chilton manuals by providing the same level of detail and accuracy as used by dealership technicians, ensuring correct procedures and specifications are followed.
Key Features:
Vehicle/model specific, factory detailed, step-by-step instructions, diagrams, illustrations, wiring schematics, printable, zoomable images, comprehensive coverage A-Z.
Target Audience:
DIY mechanics, automotive repair shops, vintage vehicle enthusiasts, owners seeking to perform their own maintenance and repairs.
Value Proposition:
Empowers owners to perform complex repairs and routine maintenance, saving significant money on dealership labor costs and ensuring longevity of the vehicle.
Coverage Areas:
All models, all repairs A-Z for specified years
Page Count:
Not specified (typically 1000+ pages for factory service manuals of this era)
Manual Type:
Factory Service Repair Workshop Manual
Format:
PDF (Digital Download)
Delivery Method:
Instant Download
Payment Methods:
All major credit/debit cards, PayPal
Systems Covered:
Engine, Transmission (Automatic & Manual), Drivetrain, Suspension, Steering, Brakes (ABS & Standard), Electrical System, HVAC, Fuel System, Cooling System, Exhaust System, Body & Chassis, Interior Components, Emissions Control, Diagnostic Procedures, Troubleshooting
Procedures Included:
Routine Maintenance, Scheduled Maintenance, Advanced Diagnostics, Component Removal & Installation, Overhaul Procedures, Wiring Harness Repair, Body Panel Repair, Interior Trim Replacement, HVAC System Servicing, Brake System Bleeding & Repair, Engine Tune-Up, Transmission Service, Suspension Alignment, Steering System Adjustments
Technical Depth:
Factory level, dealer technician standard, comprehensive step-by-step instructions, detailed diagrams, illustrations, and factory-approved specifications for complete servicing and repair.
Diagnostics:
OBD-I (On-Board Diagnostics I) troubleshooting, diagnostic trouble codes (DTCs) for engine, transmission, and ABS systems.
Wiring Schematics:
Comprehensive electrical wiring diagrams for all major systems, including engine controls, lighting, accessories, and HVAC.
Bodywork Procedures:
Body panel alignment, rust repair techniques, door/hood/liftgate adjustments, interior trim panel removal and installation.
Print Quality:
Printable, ability to enlarge images and print in high resolution
Binding Type:
Digital (N/A for physical binding)
Paper Type:
Digital (N/A for physical paper type)
File Compatibility:
Windows (XP, Vista 32/64, 7, 8, 10), Mac OS
Software Requirements:
Adobe PDF Reader (or compatible viewer)
User Interface:
Searchable text within the PDF for quick access to specific information.
Accessibility:
Available for instant download, eliminating shipping costs and delivery delays.
Primary Engine:
2.5L (153 ci) OHV V6 (Mitsubishi 6G72)
Optional Engine:
3.0L (182 ci) OHV V6 (Chrysler EZH)
2.5L Horsepower:
Approx. 100-125 HP (varies slightly by year/tune)
3.0L Horsepower:
Approx. 140-145 HP
Fuel System:
Electronic Fuel Injection (EFI) for all engines
Ignition System:
Distributorless Ignition System (DIS) on some models, distributor ignition on others.
Emission Controls:
Catalytic converter, EGR (Exhaust Gas Recirculation), O2 sensors.
2.5L Engine Code:
G4CP (Mitsubishi)
2.5L Torque:
Approx. 130-145 lb-ft (varies)
3.0L Torque:
Approx. 165-170 lb-ft
Cylinder Head Design:
Overhead Valve (OHV) V6 configuration for both engines.
Standard Transmission:
3-speed Automatic Transaxle (A604 - Ultradrive, FWD)
Optional Transmission:
4-speed Automatic Transaxle (A606 - Ultradrive, FWD)
Transmission Features:
Lock-up torque converter, electronic control unit (ECU) for shifting.
Transmission Gear Ratios:
Detailed gear ratios for all forward gears and reverse are provided within the manual for proper performance and diagnostic evaluation.
Wheelbase:
112.0 inches (2845 mm)
Length:
175.0 - 182.7 inches (4445 - 4640 mm) depending on configuration
Curb Weight:
Approx. 3500 - 4000 lbs (1588 - 1814 kg) depending on configuration and engine.
Gross Vehicle Weight Rating:
GVWR varies by model and configuration, typically in the range of 5,000 - 5,500 lbs (2268 - 2495 kg).
Safety Ratings Era:
Meets Federal Motor Vehicle Safety Standards (FMVSS) of the era. Specific NHTSA ratings for these years are not readily available but represent a significant advancement in minivan safety.
Active Features:
Optional Anti-lock Braking System (ABS), power-assisted brakes, variable-assist power steering.
Passive Features:
Front airbags (driver and passenger), three-point seatbelts with shoulder belts, child seat anchor points (LATCH precursors).
Infotainment Features:
AM/FM radio with cassette player, optional CD player, rear entertainment systems (in some higher trims), manual HVAC controls.
Driver Assistance Features:
Cruise control, optional ABS. No advanced electronic driver aids.
Connectivity Features:
N/A (This era predates widespread vehicle connectivity features like Bluetooth or USB).
Oil Change Interval:
Typically every 3,000 - 7,500 miles (5,000 - 12,000 km) or 6-12 months, depending on oil type and driving conditions. Refer to manual for exact specifications.
Engine Oil:
API SG/SH SAE 5W-30 or 10W-30 (refer to manual for specific viscosity based on temperature).
Transmission Fluid:
ATF+3 (Chrysler specifications) or equivalent specification for A604/A606 transmissions.
Coolant:
Chrysler's HOAT (Hybrid Organic Acid Technology) coolant or equivalent (typically a 50/50 mix of antifreeze and distilled water).
Known Issues:
Premature wear of automatic transmission components (especially early A604), head gasket failures on 3.0L V6 (EZH engine), power window regulator failures, dashboard crack issues, HVAC blend door actuator failures.
Tune Up Components:
Spark plugs (NGK or Champion recommended), spark plug wires, distributor cap and rotor (if applicable), fuel filter, air filter.
Oil Filter Example:
Fram PH8A, Wix 51515, Purolator L30001 (Note: Always verify part number for specific engine and year)
Air Filter Example:
Fram CA3175, Wix WA7315 (Note: Always verify part number for specific engine and year)
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 L) with filter (verify in manual)
Coolant Capacity:
Approx. 10.0 - 12.0 quarts (9.5 - 11.4 L) (verify in manual)
Transmission Fluid Capacity:
Approx. 3.0 quarts (2.8 L) dry fill, 7.0 quarts (6.6 L) total capacity (verify in manual)
Timing Belt Replacement Interval:
For the 3.0L EZH engine, timing belt replacement is critical. Consult the manual for the specific interval, typically around 60,000 to 90,000 miles (96,000 to 145,000 km).
Brand Heritage:
Dodge, Chrysler, and Plymouth were all part of Chrysler Corporation, pioneering the minivan segment in North America.
Model Evolution:
These years represent the first generation of the successful Dodge Caravan/Plymouth Voyager/Chrysler Town & Country, establishing the template for modern minivans. Significant updates occurred in 1991 including revised styling and improved powertrains.
Production Location:
Windsor, Ontario, Canada; St. Louis, Missouri, USA.
Generation Codes:
AS platform
