Engine Mechanical:
Engine removal/installation, cylinder head, valve train, pistons, connecting rods, crankshaft, camshafts, timing systems, oil pump, lubrication system.
Engine Performance:
Fuel delivery and injection, intake manifold, exhaust system, emissions control systems, engine diagnostics, cooling system operation, ignition system.
Transmissions:
Automatic Transmission (e.g., 41TE/42LE/45RFE depending on engine) and Manual Transmission (less common, but covered if applicable) repair, diagnosis, fluid service, torque converter, seals, internal components.
Drivetrain:
Front-wheel drive axle shafts (CV joints), drive shafts, rear-wheel drive components (if applicable to specific models/engines), differential (if integrated with transmission).
Brakes:
Front and rear brake systems, disc brake components (calipers, rotors, pads), drum brake components (shoes, drums, wheel cylinders), hydraulic system, parking brake, ABS system diagnosis and repair.
Steering:
Power steering system (pump, rack and pinion, hoses, fluid), steering column, wheel alignment specifications, steering linkage.
Suspension:
Front suspension (struts, control arms, ball joints, bushings), rear suspension (shock absorbers, trailing arms, springs, bushings), wheel bearings, hub assemblies, suspension alignment.
Electrical System:
Battery, charging system (alternator, starter), lighting system (headlights, taillights, interior lights), fuse box and relays, power distribution.
Ignition System:
Spark plugs, ignition coils, ignition control module, wiring.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, evaporative emissions (EVAP) system.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, exhaust pipes, oxygen sensors.
HVAC:
Heating, ventilation, and air conditioning system components (compressor, condenser, evaporator, blower motor, heater core), refrigerant handling, system diagnostics.
Body And Frame:
Body panel removal/installation, doors, hood, trunk, bumpers, glass replacement, frame straightening (structural repair), rust prevention and repair.
Interior:
Seating systems, dashboard, instrument panel, trim panels, airbags, seat belts, interior electronics.
Safety Systems:
Airbag system deployment and replacement, SRS module, seat belt pre-tensioners, ABS system integration.
Body Control Module:
Body control module (BCM) functions, power windows, power locks, remote keyless entry, interior lighting control.
Wiring Diagrams:
Comprehensive, high-quality wiring schematics for all electrical systems, allowing for detailed troubleshooting.
Maintenance Procedures:
Oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, air filter replacement, brake pad/shoe replacement, tire rotation, battery maintenance.
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical system diagnostics, mechanical system fault finding.
Repair Procedures:
Step-by-step repair instructions for virtually all mechanical and electrical components, including engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs.
Diagnostic Procedures:
OBD-II diagnostics, component testing (e.g., sensor testing, actuator testing), pressure testing, electrical continuity testing.
Specifications Data:
Torque specifications for all fasteners, fluid capacities and types, engine timing specifications, diagnostic parameter values.
Installation Procedures:
Installation of major components, accessories, and often aftermarket parts (though primarily focused on OEM).
Depth Level:
Professional-grade, factory-equivalent coverage for both routine maintenance and complex repairs, including diagnostics and component-level troubleshooting.
Diagrams Illustrations:
Abundant high-quality pictures, diagrams, and exploded views illustrating repair procedures and component identification.
Troubleshooting Charts:
Detailed troubleshooting flowcharts for common issues, guiding technicians through diagnostic processes.
Oil Change Interval:
Typically every 3,000-5,000 miles (4,800-8,000 km) or 6 months, whichever comes first, depending on driving conditions. Synthetic oil may allow longer intervals (consult manual).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving environment.
Spark Plug Replacement:
Platinum/Iridium plugs: 60,000-100,000 miles (96,000-160,000 km). Check manual for specific plug type and interval.
Transmission Fluid Service:
Typically every 30,000-60,000 miles (48,000-96,000 km) or as specified by the manufacturer, especially if towing or operating in severe conditions.
Engine Oil Type:
Typically SAE 5W-30 or 5W-40, depending on engine and climate. Always confirm with the manual and oil viscosity charts. Chrysler MS-6395 specification is common.
Coolant Type:
Chrysler Long Life (HOAT) 50/50 mixture of antifreeze and distilled water. Color is often orange. Check for Chrysler MS-9769 or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Common Problems Engine:
Head gasket issues (especially on 2.7L V6), oil leaks, PCV system clogging, intake manifold gasket leaks.
Common Problems Transmission:
Torque converter shudder or failure, solenoid issues, premature wear on clutches in automatic transmissions.
Common Problems Suspension Steering:
Worn ball joints, tie rod ends, control arm bushings, premature wear of struts/shocks, power steering pump leaks.
Common Problems Electrical:
Window regulator failures, power lock actuator failures, instrument cluster problems, HVAC blower motor resistor failure, CAN bus communication issues.
Common Problems Body:
Rust on fenders, rocker panels, and rear wheel arches; door lock actuator issues; interior trim rattles.