Segment:
Compact to mid-size pickup truck.
Competitors:
Ford Ranger, Chevrolet S-10, Toyota Tacoma, Nissan Hardbody.
Unique Selling Points:
Known for its strong V6 engine options, car-like ride for a truck, and a good balance of capability and comfort in its class at the time of release.
Audience:
Owners and technicians performing maintenance, repairs, and diagnostics on the 1996 Dodge Dakota.
Engine:
All engine types and components, including diagnostics, disassembly, assembly, and specifications.
Transmission:
Coverage for both manual and automatic transmissions, including shifting mechanisms, clutches, torque converters, and internal components.
Brakes:
Detailed information on hydraulic systems, ABS (if applicable), disc and drum brake components, and related procedures.
Electrical:
Comprehensive coverage of the entire electrical system, including wiring diagrams, component testing, diagnostic procedures, fuses, relays, lighting, and accessories.
Suspension:
Front and rear suspension components, alignment, shock absorbers, springs, control arms, and troubleshooting.
Steering:
Steering gear, power steering system, tie rods, linkages, and related adjustments.
Body:
Body panel removal and installation, interior trim, exterior trim, glass, and related hardware.
HVAC:
Heating, ventilation, and air conditioning system components, operation, and service.
Fuel System:
Fuel injection systems, fuel pumps, fuel lines, injectors, and evaporative emission controls.
Cooling System:
Radiator, fan, water pump, thermostat, hoses, and coolant specifications.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes, and emissions components.
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, fluid checks, belt inspections, and lubrication.
Troubleshooting:
Diagnostic flowcharts and systematic approaches to identifying and resolving common and complex issues.
Repair:
Step-by-step repair instructions for virtually all components, from minor adjustments to major overhauls.
Disassembly Assembly:
Detailed procedures for removing and reinstalling all major and minor vehicle components.
Specifications Tolerances:
Precise technical specifications, torque values, clearances, and other critical measurements for accurate repairs.
Wiring Diagrams:
Complete and detailed electrical wiring schematics for all vehicle systems.
Diagnostic Charts:
Trouble code charts and diagnostic flowcharts to aid in pinpointing system faults.
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
Oil Change Interval:
Typically every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions. Manual will provide precise OEM recommendations.
Transmission Fluid Change:
Approximately every 30,000-60,000 miles for automatic transmissions. Manual will specify based on vehicle usage.
Engine Oil:
Typically SAE 5W-30 or 10W-30, depending on temperature. Refer to manual for exact OEM specification (e.g., API SN/SP or equivalent).
Coolant:
Ethylene glycol-based antifreeze. Refer to manual for Mopar specific type and mixture ratio (e.g., 50/50).
Automatic Transmission Fluid:
ATF+4 (later models) or ATF+3 (early 90s spec, manual will confirm for '96). Commonly Dexron III compatible if specified by manual.
Power Steering Fluid:
Power steering fluid specific to Chrysler/Dodge, often Mopar brand. Manual will list correct type.
Common Problems:
Common issues for this era include: exhaust manifold cracks (especially V8), ABS sensor failures, interior trim wear, power window regulator issues, and potential for radiator leaks.
Engine Wear:
Magnum engines are generally robust, but like any engine, can suffer from head gasket issues if overheated or poor maintenance.
Oil Filter Example:
Manual will list OEM (e.g., Mopar) and potentially aftermarket equivalent part numbers for common filters.
Dodge Trucks:
Dodge has a long history in the truck market, known for its 'Ram' branding and robust offerings.
Second Generation:
The 1996 model year represents the second generation of the Dodge Dakota, which debuted in 1997 (effectively, the 1996 model may be a late production run of the first generation or an early release of the second generation, this manual clarifies its specific model year coverage).
Manufacturing Plant:
Typically produced in Warren, Michigan, USA.
Sales Context:
The Dakota was a popular choice in the compact/mid-size truck segment, competing effectively with domestic and import rivals.