Market Segment:
Mid-size pickup truck, competing with models like the Toyota Tacoma, Ford Ranger, and Chevrolet Colorado.
Key Selling Points:
Renowned for its optional V8 engine (a rarity in its class at the time), robust coil-spring rear suspension (on some configurations), and distinctive Dodge styling.
Vehicle Type:
Compact to mid-size pickup truck
Body Styles:
Regular Cab, Club Cab (extended cab), and Quad Cab (four-door crew cab).
Drivetrain:
Rear-wheel drive (RWD) and selectable four-wheel drive (4WD).
Engine Mechanical:
Engine assembly, disassembly, inspection, repair, timing, valve train, cooling system, lubrication system, starting system, charging system.
Engine Performance:
Fuel system (injection, delivery, evaporative emissions), ignition system, exhaust system, emission controls, engine diagnostics.
Transmission Drivetrain:
Automatic and manual transmission overhaul, repair, torque converter, drive shafts, differentials, axle shafts, CV joints.
Brakes:
Hydraulic system, master cylinder, power booster, calipers, wheel cylinders, brake pads, rotors, drums, parking brake, ABS system.
Suspension Steering:
Front and rear suspension components, springs, shock absorbers, control arms, ball joints, steering linkage, power steering system, alignment procedures.
Electrical System:
Battery, charging system, starting system, lighting system, instrumentation, wiring diagrams, fuses, relays, body control modules, multiplexing.
Body Chassis:
Frame, body panels, doors, hood, tailgate, interior trim, bumpers, glass, structural repairs, rust prevention.
HVAC:
Air conditioning system, heater, ventilation, blower motor, refrigerant handling, diagnostics, repair.
Safety Restraints:
Airbag system, seat belts, SRS module, diagnostics and replacement.
Preventive Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, belt inspections, brake pad replacement, tire rotation.
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for various systems, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs).
Repair Replacement:
Detailed instructions for disassembly, repair, and reassembly of all major vehicle components and systems.
Specifications Tolerances:
Torque specifications, clearance measurements, material specifications, and critical tolerances for engine, chassis, and body components.
Depth Of Coverage:
Comprehensive, covering from basic maintenance to in-depth diagnostics and complete overhaul procedures. Suitable for professional technicians and advanced DIY enthusiasts.
Engine Option 1:
3.7L Magnum V6
Engine Option 1 Displacement:
3701 cc
Engine Option 1 Configuration:
Overhead Valve (OHV), 3 valves per cylinder (SOHC-like design but still OHV block)
Engine Option 1 Horsepower:
210 hp @ 5200 rpm
Engine Option 1 Torque:
235 lb-ft @ 4000 rpm
Engine Option 2:
4.7L Magnum V8
Engine Option 2 Displacement:
4701 cc
Engine Option 2 Configuration:
Overhead Valve (OHV), 2 valves per cylinder
Engine Option 2 Horsepower:
230 hp @ 4800 rpm (early 2005), 235 hp @ 4800 rpm (later 2005 with updated cam)
Engine Option 2 Torque:
295 lb-ft @ 3200 rpm (early 2005), 305 lb-ft @ 3200 rpm (later 2005)
Fuel Injection:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
NHTSA Front Driver Impact:
Five-star rating (for 2005 model year)
NHTSA Front Passenger Impact:
Five-star rating (for 2005 model year)
IIHS Offset Frontal Impact:
Good (for 2005 model year)
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional traction control system (TCS)
Airbags:
Standard front airbags for driver and passenger.
Seatbelts:
Three-point seat belts with pretensioners for all seating positions.
Oil Change Interval:
Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on driving conditions and oil type used (refer to manual for specifics).
Engine Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km), or as needed based on inspection.
Spark Plug Replacement V6:
Every 60,000-100,000 miles (96,000-160,000 km) with premium iridium plugs.
Spark Plug Replacement V8:
Every 60,000-100,000 miles (96,000-160,000 km) with premium iridium plugs.
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km), or per severe service schedule.
Engine Oil Specification:
SAE 5W-30 or 5W-40 (synthetic recommended for V8) meeting Chrysler MS-6395 specification.
Engine Oil Capacity V6:
5.0 US quarts (4.7 liters) with filter.
Engine Oil Capacity V8:
6.0 US quarts (5.7 liters) with filter.
Coolant Specification:
Chrysler OAT (Organic Additive Technology) coolant, typically HOAT (Hybrid OAT) pink or orange Mopar antifreeze.
Common Issues:
Front suspension wear (ball joints, tie rods), power steering pump leaks, ignition coil failures, catalytic converter issues, some electrical glitches, potential for rear axle seal leaks.
Brand History:
Dodge, a division of Chrysler (now Stellantis), has a long history of producing robust trucks and performance vehicles.
Generation:
Second Generation (2002-2005)
Key Changes 2005:
Updated styling, improved interior, introduction of the Quad Cab body style, enhanced powertrain options including the 4.7L Magnum V8 with improved output, and availability of a 5-speed manual for V6 models.
Manufacturing Location:
Saltillo, Coahuila, Mexico