Vehicle Class:
Compact/Mid-size Pickup Truck
Target Demographic:
DIY enthusiasts, independent repair shops, fleet maintenance
Key Competitors Era:
Ford Ranger, Toyota Tacoma, Nissan Frontier, Chevrolet Colorado
Vehicle Strengths Context:
Known for its car-like ride and handling (for a truck), availability of V8 power in later years, and distinctive styling.
Manual Distinguishing Factor:
Vehicle-specific, technician-level detail, comprehensive A-Z coverage.
Covered Model Years:
2003 Onwards
All Models Trims Covered:
Yes (All trims and configurations)
Repair Scope:
A-Z (Comprehensive repairs)
Estimated Page Count:
Extensive (Specific number not provided, but described as comprehensive)
Type:
Service Repair Workshop Manual
Professional Use Equivalent:
Same as used by dealership technicians
Format:
Likely digital (PDF) or printed, for workshop use
Engine Mechanical:
Yes (2.4L, 3.7L Magnum V6, 4.7L Magnum V8)
Engine Performance:
Yes (Diagnosis, tuning, emissions)
Fuel System:
Yes (MPI, fuel pump, injectors, pressure)
Ignition System:
Yes (Coil-on-plug, diagnostics)
Cooling System:
Yes (Radiator, thermostat, fan clutch, coolant)
Exhaust System:
Yes (Manifolds, catalytic converter, mufflers)
Transmission Automatic:
Yes (42RLE)
Transmission Manual:
Yes (NV3500, NV1500)
Drivetrain Transfer Case:
Yes (4x2, 4x4 NV235, NV244)
Axles Differentials:
Yes (Front and Rear)
Suspension Front:
Yes (Independent, torsion bar) - Applicable to 4x4 models
Suspension Rear:
Yes (Solid axle, leaf springs)
Steering System:
Yes (Power steering, column, linkage)
Brake System Front:
Yes (Disc brakes)
Brake System Rear:
Yes (Disc brakes, some models may have drums)
Anti Lock Braking System ABS:
Yes (ABS components, sensors, hydraulic control unit)
Electrical System Charging:
Yes (Alternator, battery, wiring)
Electrical System Starting:
Yes (Starter motor, ignition switch)
Lighting System:
Yes (Headlamps, taillamps, interior lights)
Instrument Panel Gauges:
Yes (Diagnosis, repair)
Body Control Module Bcm:
Yes (Integration, programming)
Comfort Controls HVAC:
Yes (Air conditioning, heater, ventilation)
Audio System:
Yes (Troubleshooting, speaker replacement)
Power Accessories:
Yes (Windows, locks, mirrors)
Safety Restraints Airbags:
Yes (SRS system, diagnostic, replacement)
Body Exterior:
Yes (Panels, bumpers, doors, tailgate)
Body Interior:
Yes (Trim, seats, carpet)
Frame Chassis:
Yes (Inspection, repair)
Diagnostics:
Yes (OBD-II codes, diagnostic procedures)
Routine Maintenance:
Yes (Oil changes, filter replacements, fluid checks)
Component Removal Installation:
Yes (Step-by-step guides for all major components)
Troubleshooting Guides:
Yes (Detailed symptom-based troubleshooting)
Rebuilding Procedures:
Yes (Engine, transmission, differential rebuilds)
Specifications Data:
Yes (Torque values, clearances, fluid capacities)
Wiring Diagrams:
Yes (Comprehensive electrical schematics)
Special Tools:
Yes (Identification and usage of required special tools)
Depth Of Coverage:
Complete workshop level (from basic maintenance to full engine/transmission overhauls)
Diagnostic Capability:
Advanced (Includes diagnostic charts and procedures)
Transmission Option 1 Std:
4-Speed Automatic (42RLE)
Transmission Option 2 Opt:
5-Speed Manual (NV3500)
Transmission Option 3 Opt:
5-Speed Manual (NV1500 - typically for 4-cylinder)
Transmission Fluid Spec Auto:
ATF+4 (Mopar)
Transmission Fluid Spec Manual:
GL-3 or GL-4 gear oil (specific weight will be in manual)
Drive Configurations:
Rear-Wheel Drive (4x2), Four-Wheel Drive (4x4)
Oil Change Interval:
Typically 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on oil type and driving conditions (refer to manual for specifics).
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plug Replacement:
Varies by engine; typically 30,000-100,000 miles (48,000-160,000 km) for iridium or platinum plugs.
Coolant Flush:
Typically every 30,000-60,000 miles (48,000-96,000 km) or 2-5 years.
Engine Oil Recommendation:
SAE 5W-30 (for most engines, check manual for temperature range and specific engine variant)
Engine Oil Capacity 3 7L V6:
~4.5 quarts (4.3 L)
Engine Oil Capacity 4 7L V8:
~5.0 quarts (4.7 L)
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent (Dexron III ATF)
Brake Fluid:
DOT 3 or DOT 4
Common Issue Radiator:
Cracked plastic end tanks on radiators, leading to leaks.
Common Issue Transmission:
42RLE transmission can develop shifting issues or solenoid failures.
Common Issue Ignition:
Coil-on-plug failures can lead to misfires.
Common Issue Suspension:
Wear in ball joints, tie rod ends, and front suspension components, especially on 4x4 models.
Common Issue Frame Rust:
Frame rust can be an issue in certain climates, requiring inspection and potential treatment.
Dodge Truck Legacy:
Dodge has a long history of producing trucks, starting with the Dodge Power Wagon and evolving through various Ram truck lines.
Second Gen Introduction:
The second generation (AN) was introduced for the 1998 model year and received updates through the 2003 model year, marking the transition into the scope of this manual.
Facelift Updates:
Facelifts occurred, with significant styling and powertrain updates leading into and during the 2003+ period covered.
Manufacturing Location:
Saltillo, Mexico; Warren, Michigan, USA
Production Years For This Generation:
1998-2004 (Model Years), with manual covering 2003 onwards.