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Dodge Dakota Complete Workshop Service Repair Manual 2003 2004

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🏷️ Basic Information Identification Make: Dodge Model: Dakota Year: 2003, 2004 Codes Body Style Codes: AG (Standard Cab), AD (Club Cab), AN (Quad Cab) 👋 Introduction Market Position Segment: Compact/Mid-size...
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Dodge Dakota Complete Workshop Service Repair Manual 2003 2004
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Dakota
Year:
2003, 2004
Codes
Body Style Codes:
AG (Standard Cab), AD (Club Cab), AN (Quad Cab)
👋 Introduction
Market Position
Segment:
Compact/Mid-size Pickup Truck
Target Audience:
DIY mechanics, independent repair shops, fleet maintenance personnel.
Competitive Analysis
Competitors 2003 2004:
Ford Ranger, Toyota Tacoma, Chevrolet S-10/Colorado, GMC Sonoma/Canyon, Nissan Frontier.
Key Features
Dakota Strengths:
Class-leading V8 engine option (4.7L Magnum), available in multiple cab configurations, comfortable ride for a pickup, strong towing capacity for its class.
Manual Value Proposition:
Provides comprehensive, step-by-step repair instructions and diagnostic information essential for maintaining and repairing the Dodge Dakota, saving significant costs compared to dealership service.
📋 Manual Details
Coverage Areas
Covered Years:
2003-2004
Engine Variants:
3.9L V6 Magnum, 4.7L V8 Magnum
Transmission Variants:
42RE (4-Speed Automatic), NV3500 (5-Speed Manual), NV271 (Transfer Case)
Page Count
Estimated Page Count:
Over 2500 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel delivery, ignition system, cooling system, lubrication system, exhaust system, engine diagnostics and control (PCM/ECM), emissions control.
Transmission Drivetrain:
Manual transmission (NV3500), Automatic transmission (42RE), transfer case (NV271), clutch system, driveline components (axles, driveshafts, U-joints), differential.
Braking System:
Front and rear disc brakes, Anti-lock Braking System (ABS), brake hydraulics, parking brake.
Suspension Steering:
Front independent suspension (short/long arm), rear solid axle suspension, steering system (power steering pump, rack and pinion/steering gear), wheel alignment specifications.
Electrical Electronics:
Battery, charging system (alternator), starting system, lighting system, instrumentation, power accessories, body control module (BCM), instrument cluster, wiring diagrams for all systems.
Body Chassis:
Frame and body construction, doors, windows, exterior trim, interior trim, seats, HVAC system, fuel tank and lines, bumpers.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid, power steering fluid), filter replacements (oil, air, fuel), spark plug replacement, belt replacement, wiper blade replacement.
Repair Rebuild:
Engine overhaul, transmission rebuild, brake caliper and rotor replacement, suspension component replacement (shocks, struts, ball joints, control arms), steering rack replacement, starter and alternator replacement, exhaust system repair, HVAC system repair.
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, electrical system diagnostics using wiring diagrams, component testing procedures.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete component overhaul and advanced diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text for quick access to information.
Print Quality
Quality:
High-resolution, clear and legible text and diagrams.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1:
3.9L Magnum V6
Engine 1 Displacement:
3906 cc (238 cu in)
Engine 1 Horsepower:
Approx. 175-180 hp @ 4800 rpm
Engine 1 Torque:
Approx. 230-235 lb-ft @ 3200 rpm
Engine 2:
4.7L Magnum V8
Engine 2 Displacement:
4701 cc (287 cu in)
Engine 2 Horsepower:
Approx. 235-240 hp @ 4800 rpm
Engine 2 Torque:
Approx. 295-300 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline (for both engines, though premium may be recommended for optimal performance in some conditions for the V8).
Performance
Bore X Stroke 3.9L:
3.94 in x 3.31 in (100.1 mm x 84.1 mm)
Bore X Stroke 4.7L:
3.66 in x 3.40 in (93 mm x 86.4 mm)
🔧 Transmission
Standard
Transmission 1:
NV3500 5-Speed Manual
Optional
Transmission 2:
42RE 4-Speed Automatic
Features
Transfer Case:
NV271 (Part-time 4WD system)
Transmission Fluid Manual Nv3500:
API GL-3 or GL-4, SAE 75W-90 synthetic gear lubricant (Mopar MS-9224 or equivalent).
Transmission Fluid Automatic 42Re:
ATF+4 (Mopar Specification 9602 or equivalent).
📐 Dimensions
Exterior
Wheelbase Short Bed:
111.7 inches (2837 mm)
Wheelbase Long Bed:
124.5 inches (3162 mm)
Overall Length Short Bed:
190.7 inches (4844 mm)
Overall Length Long Bed:
203.5 inches (5169 mm)
Weights
Curb Weight Range:
Approximately 3800 - 4500 lbs (1724 - 2041 kg), depending on configuration.
Max Payload Capacity:
Up to approx. 1500-1700 lbs (680 - 771 kg).
Max Towing Capacity:
Up to approx. 7000-7200 lbs (3175 - 3266 kg) with proper equipment and engine/drivetrain configuration.
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Test Driver:
Four Stars (2003 model year specific)
NHTSA Frontal Crash Test Passenger:
Four Stars (2003 model year specific)
Active Features
ABS:
Standard on most models, optional on some base trims.
Passive Features
Airbags:
Driver and passenger front airbags.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional premium audio system with subwoofer.
Climate Control:
Manual or optional automatic climate control.
Driver Assistance
Cruise Control:
Standard or optional depending on trim level.
Connectivity
Power Outlets:
12V auxiliary power outlets.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (synthetic oil recommended for optimal performance and longevity), or as indicated by the oil change reminder system.
Tire Rotation Interval:
Every 7,500 miles.
Spark Plug Replacement 3.9L:
Approx. 100,000 miles (depending on plug type, Platinum or Iridium recommended).
Spark Plug Replacement 4.7L:
Approx. 100,000 miles (depending on plug type, Platinum or Iridium recommended).
Fluid Specifications
Engine Oil 3.9L:
API SN or higher, SAE 5W-30 (Mopar 68083385GA or equivalent).
Engine Oil 4.7L:
API SN or higher, SAE 5W-30 (Mopar 68083385GA or equivalent).
Coolant:
Chrysler HOAT (Hybrid Organic Acid Technology) type, P-HOAT (Pink/Orange) antifreeze/coolant, meeting Chrysler MS-9769.
Known Issues
Common Issues 3.9L 4.7L:
Intake manifold gasket leaks, exhaust manifold cracks (especially on the 4.7L V8), camshaft and lifter noise, oxygen sensor failure, transmission solenoid issues (42RE), ABS sensor failures, front suspension wear (ball joints, tie rod ends).
Electrical Issues:
Ignition switch problems, power window regulator failures, instrument cluster issues (dimming gauges).
📚 Vehicle History
Brand Heritage
Dodge Truck History:
Dodge has a long-standing history in the pickup truck market, with models like the Ram and its predecessors being highly regarded. The Dakota was introduced as a smaller, more maneuverable alternative to full-size trucks.
Model Evolution
Second Generation Dakota:
The 2003-2004 models represent the second generation of the Dodge Dakota, which ran from 1997 to 2004. This generation saw significant updates, including the introduction of the more powerful 4.7L Magnum V8 engine and the Quad Cab configuration, offering four full doors.
Production
Manufacturing Location:
Warren Truck Assembly Plant, Warren, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Kl I Recalled:
The Dodge Dakota for these model years was generally well-received for its powertrain options and utility, though specific major awards from prominent automotive publications are not as widely publicized for this generation as for some competitors.
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