Dodge Grand Caravan 2008-2010 Shop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Grand Caravan Generation: Fifth Generation (RT Body Style) Relevant Years: 2008, 2009, 2010 Codes Chassis Code: RT 👋 Introduction Market Position Segment: Full-size...

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Taper: Car

Distributeur:

UGS: 333360

Mots clés: 2008 2009 2010 Car Caravan Cars Dodge Grand Caravan

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Grand Caravan

Generation:

Fifth Generation (RT Body Style)

Relevant Years:

2008, 2009, 2010

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Full-size Minivan

Target Audience:

Families, individuals requiring versatile cargo and passenger space.

Competitive Analysis

Key Competitors:

Honda Odyssey, Toyota Sienna, Chevrolet Uplander, Ford Freestar.

Key Features

Vehicle Selling Points:

Spacious interior, Stow 'n Go seating (optional on some trims), comfortable ride, practicality for families.

Manual Value Proposition:

Provides comprehensive, factory-level diagnostic and repair information, mirroring what professional technicians use, empowering owners for maintenance and repair.

📋 Manual Details

Coverage Areas

Primary Coverage:

North America

Secondary Coverage:

International Markets (where applicable)

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Shop Service and Repair Manual

Language

Language:

English

Format

Delivery Format:

Digital Download (PDF)

Searchability:

Searchable PDF with Index

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full coverage including disassembly, inspection, repair, and assembly of all engine components.

Engine Electrical:

Ignition system, fuel injection, starting and charging, sensors, actuators, and powertrain control module (PCM) diagnostics.

Transmission Automatic:

Service and repair for the automatic transmission, including torque converter, valve body, planetary gear sets, and control systems.

Drivetrain:

Front-wheel drive system, half-shafts, CV joints, differential, and related components.

Suspension:

Front and rear suspension components, including struts, springs, control arms, ball joints, and bushings.

Steering:

Power steering system, steering column, rack and pinion, and related components.

Brakes:

Front and rear disc brake systems, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), and brake hydraulics.

Electrical Body:

Lighting systems (headlights, taillights, interior), power accessories (windows, locks, mirrors), wipers, and horn.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, including refrigerant service, blower motor, climate control modules.

Body Interior:

Interior trim removal and installation, seating systems, and dashboard components.

Body Exterior:

Body panel repair, door mechanisms, liftgate, bumpers, and exterior trim.

Chassis Electrical:

Wiring diagrams, fuse box locations, relay information, and diagnostic connector access.

Procedures Included

Maintenance:

Routine maintenance procedures, including oil changes, fluid checks and flushes, filter replacements, and tune-ups.

Troubleshooting:

Diagnostic procedures and flowcharts for identifying and resolving common and complex issues across all systems.

Repair:

Step-by-step repair instructions for virtually all vehicle components and systems, from minor adjustments to major overhauls.

Diagnostics:

Detailed diagnostic strategies, including OBD-II (On-Board Diagnostics II) codes and their interpretation.

Specifications:

Torque specifications, clearances, fluid capacities, and other critical technical data required for accurate repairs.

Wiring Diagrams:

Comprehensive and detailed electrical wiring schematics for all vehicle circuits.

Technical Depth

Depth:

Comprehensive (bumper-to-bumper coverage), suitable for professional technicians and advanced DIY enthusiasts.

Diagnostic Tools:

Information on required diagnostic tools, scan tools, and specialized equipment.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Printability:

Printable pages

Compatibility:

Compatible with Windows (95-10), macOS, and Linux operating systems.

Print Quality

Resolution:

High-resolution for clear text and diagrams

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code And Description:

3.3L V6 (EGA) - OHV, 12-valve, naturally aspirated.

Engine Code And Description Alt:

3.8L V6 (L32) - OHV, 12-valve, naturally aspirated.

Engine Code And Description Alt2:

4.0L V6 (N.A. - Chrysler - SOHC 24V) - Introduced later in the generation, potentially relevant for later 2008 models and beyond. Check specific VIN.

Performance

Horsepower 3.3L:

Approx. 175 hp @ 5000 rpm

Torque 3.3L:

Approx. 205 lb-ft @ 4000 rpm

Horsepower 3.8L:

Approx. 197 hp @ 5000 rpm

Torque 3.8L:

Approx. 230 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

🔧 Transmission

Standard

Transmission Type Std:

4-Speed Automatic (40TE / 41TE Series)

Optional

Transmission Type Opt:

6-Speed Automatic (for 4.0L engines, not typically found in 2008-2010 models, but check for later production variations)

Features

Transmission Control:

Electronically Controlled

Fluid Type:

Chrysler ATF+4 (or equivalent specification - refer to manual for exact part number)

📐 Dimensions

Exterior

Length:

Approx. 201.5 inches

Width:

Approx. 76.2 inches

Height:

Approx. 68.7 inches

Wheelbase

Wheelbase:

Approx. 121.1 inches

Interior

Passenger Capacity:

7-8 Passengers (depending on seating configuration)

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 30.5 cu ft

Cargo Volume With 3Rd Row Folded:

Approx. 77.3 cu ft

Cargo Volume With 2Nd And 3Rd Row Folded:

Approx. 140.5 cu ft

Weights

Curb Weight Range:

Approx. 4,400 - 4,700 lbs (varies by engine and trim)

Gross Vehicle Weight Rating Gvw R:

Approx. 6,000 - 6,300 lbs

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating Driver:

5 Stars (for 2008-2010 models, typically)

NHTSA Frontal Crash Rating Passenger:

5 Stars (for 2008-2010 models, typically)

NHTSA Side Impact Rating Front Seat:

4 Stars (for 2008-2010 models, typically)

NHTSA Side Impact Rating Rear Seat:

4 Stars (for 2008-2010 models, typically)

IIHS Top Safety Pick:

Not consistently awarded Top Safety Pick status across all years/tests within this range; check specific IIHS reports.

Active Features

Standard Anti-lock Braking System

Traction Control:

Traction Control System (TCS)

Electronic Stability:

Electronic Stability Control (ESC) - often optional or standard on higher trims.

Passive Features

Airbags Front:

Driver and front passenger airbags

Airbags Side:

Front side-impact airbags (often optional)

Airbags Curtain:

Full-length side-curtain airbags for all rows (often optional or standard on higher trims)

Seat Belts:

3-point seat belts for all seating positions, pretensioners for front seats.

💡 Technology Features

Infotainment

Entertainment Options:

Optional rear-seat entertainment systems (DVD player with screens), premium audio systems.

Navigation:

Optional factory navigation system was available.

Driver Assistance

Parking Assist:

Optional rear park assist sensors.

Cruise Control:

Standard cruise control.

Connectivity

Audio Input:

Auxiliary audio input jack (on some trims/systems).

Bluetooth:

Optional Uconnect hands-free communication system (availability varies by year and trim).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-6,000 miles or 6 months, depending on driving conditions (refer to manual for specific recommendations based on oil type).

Transmission Fluid Change:

Every 30,000-60,000 miles (check manual for specific recommendations).

Engine Coolant Flush:

Every 50,000-100,000 miles or 5 years.

Spark Plug Replacement:

100,000 miles for platinum or iridium plugs (refer to manual for specific type and gap).

Fluid Specifications

Engine Oil Type:

SAE 5W-20 (API SN or later certification recommended).

Engine Oil Capacity:

Approx. 5 quarts (3.3L/3.8L V6) with filter change (verify with dipstick).

Coolant Type:

Chrysler OAT (Organic Additive Technology) or HOAT (Hybrid Organic Additive Technology) coolant, typically pink or orange. Mopar P/N 05103539AA or equivalent.

Known Issues

Transmission Performance:

Intermittent harsh shifting, torque converter shudder, or slipping can occur, often related to fluid degradation or solenoid issues.

Power Sliding Doors:

Mechanism issues, motor failure, or sensor problems affecting the operation of power sliding doors.

Cv Axles:

Premature wear of CV boots can lead to joint failure, especially with damaged boots.

Front Suspension:

Wear in ball joints, tie rod ends, and control arm bushings can lead to clunking noises and alignment issues.

Heater Core Leaks:

Leaking heater core can cause a sweet smell inside the cabin and coolant loss.

Fuel Pump Module:

Failure of the fuel pump module can lead to no-start conditions or stalling.

📚 Vehicle History

Brand Heritage

Dodge Van Legacy:

Dodge has a long history with minivans, starting with the original Dodge Caravan in 1984, which revolutionized the segment.

Model Evolution

Fifth Gen Introduction:

The RT platform (fifth generation) was introduced for the 2008 model year, representing a significant redesign from the previous RS generation.

Grand Caravan Distinction:

The 'Grand' moniker typically denoted the extended wheelbase version.

Production

Manufacturing Plant:

Windsor, Ontario, Canada (Dodge Caravan and Chrysler Grand Caravan were produced here).

🏆 Awards & Recognition

Recognitions

Family Car Awards:

The Dodge Grand Caravan has historically been recognized for its practicality and family-friendly features, often appearing on lists of recommended family vehicles.

Segment Popularity:

Consistently one of the best-selling minivans in its class during its production run.