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DODGE Grand CARAVAN 2008-2009 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Grand Caravan Generation: Fourth Generation (RT Body Style) Model Years Covered: 2008-2009 Codes Platform: RT Body Style (shared with Chrysler Town & Country,...
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DODGE Grand CARAVAN 2008-2009 Full Service Repair ManualDODGE Grand CARAVAN 2008-2009 Full Service Repair ManualDODGE Grand CARAVAN 2008-2009 Full Service Repair ManualDODGE Grand CARAVAN 2008-2009 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Grand Caravan
Generation:
Fourth Generation (RT Body Style)
Model Years Covered:
2008-2009
Codes
Platform:
RT Body Style (shared with Chrysler Town & Country, Volkswagen Routan)
👋 Introduction
Market Position
Vehicle Segment:
Minivan
Target Audience:
Families, fleet operators, individuals seeking versatile passenger and cargo transport.
Competitive Analysis
Key Competitors:
Toyota Sienna, Honda Odyssey, Ford Freestar/Fusion, Kia Sedona, Hyundai Entourage.
Key Features
Versatility:
Known for its spacious interior, flexible seating arrangements (Stow 'n Go), and family-friendly features.
Value Proposition:
Offered a compelling blend of space, features, and affordability in its segment.
Manual Value
Diy Support:
Empowers owners to perform their own maintenance and repairs, saving on labor costs and increasing vehicle longevity.
Professional Tool:
Provides the same level of detail and accuracy used by dealership service departments and independent repair shops.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Page Count
Estimated Page Count:
1500-2000+ (typical for a comprehensive factory-level manual for this era)
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine performance, fuel system, ignition system, exhaust system, emissions control, cooling system, lubrication system, engine control module (ECM) diagnostics.
Transmission:
Automatic transmission (e.g., 40TE/41TE, 62TE for later models), transmission control module (TCM) diagnostics, service procedures, fluid specifications, torque converter.
Drivetrain:
Front-wheel drive (FWD), axle shafts, differential, hub bearings, wheel alignment specifications.
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake hydraulic system, brake pad/rotor replacement, brake fluid specifications.
Suspension:
Front independent suspension (e.g., MacPherson strut), rear torsion beam axle or independent suspension depending on configuration, shock absorbers, springs, control arms, bushings, steering components.
Steering:
Power steering system, steering column, steering gear, tie rods, power steering fluid specifications.
Electrical:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), power windows, power locks, power sliding doors, power liftgate, instrument cluster, fuses, relays, wiring diagrams, Body Control Module (BCM) diagnostics.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant types and capacities, compressor, condenser, evaporator, blower motor, climate control module.
Body:
Exterior panels, doors, hood, liftgate, bumpers, interior trim, seats, headliner, glass replacement, body sealing, corrosion protection.
Restraints:
Airbag system, seat belts, SRS (Supplemental Restraint System) module diagnostics.
Diagnostics:
On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), scan tool procedures, live data interpretation, troubleshooting flowcharts.
Procedures Included
Maintenance:
Oil change intervals, filter replacement (oil, air, cabin), fluid checks and replacements (coolant, brake, power steering, transmission), spark plug replacement, belt replacement, battery maintenance.
Repair:
Detailed step-by-step instructions for component removal, installation, and repair across all covered systems. Includes engine teardown and reassembly, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component diagnosis and replacement.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon problems. Includes symptom-based troubleshooting guides, electrical circuit tracing, and component testing.
Specifications:
Torque specifications for all fasteners, fluid capacities and types, electrical resistance values, diagnostic parameters, alignment specifications, tire pressure recommendations.
Wiring:
Comprehensive electrical wiring diagrams for all vehicle systems, including power distribution, signal paths, and connector pinouts.
Technical Depth
Depth:
Factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from routine maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable if the PDF was created from a digital source, allowing for quick keyword-based information retrieval.
Print Quality
Printability:
Full printable, allowing users to print specific pages or sections as needed.
Zoom Capability:
YES, allowing users to zoom in on diagrams and text for clarity.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
Requirements
Software:
Adobe PDF Reader & WinZip
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
3.3L (3301cc) V6
Engine 1 Type:
SOHC V6
Engine 1 Bore X Stroke:
3.72 in x 3.19 in (94.5 mm x 81.0 mm)
Engine 1 Compression Ratio:
9.5:1
Engine 1 Horsepower:
Approximately 175-180 hp @ 5000 rpm
Engine 1 Torque:
Approximately 205-210 lb-ft @ 4000 rpm
Engine 1 Fuel Delivery:
Sequential Multiport Fuel Injection (SMPI)
Secondary Engine
Engine 2 Displacement:
3.8L (3778cc) V6
Engine 2 Type:
OHV V6 (L32)
Engine 2 Bore X Stroke:
3.92 in x 3.38 in (99.5 mm x 86.0 mm)
Engine 2 Compression Ratio:
9.0:1
Engine 2 Horsepower:
Approximately 193-200 hp @ 5200 rpm
Engine 2 Torque:
Approximately 230-235 lb-ft @ 4000 rpm
Engine 2 Fuel Delivery:
Sequential Multiport Fuel Injection (SMPI)
Performance
Fuel Requirement:
Regular Unleaded Gasoline (87 octane)
Fuel System
System Type:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Transmission Type 2008:
4-speed Automatic (40TE/41TE)
Transmission Type 2009:
6-speed Automatic (62TE) for 3.8L, 4-speed Automatic (40TE/41TE) for 3.3L
Optional
Optional Transmission:
N/A (typically one automatic transmission per engine option)
Features
Transmission Control:
Electronic control with diagnostic capabilities.
Fluid Specs
Transmission Fluid Type:
Chrysler ATF+4 (Mopar material number 05013457AA or equivalent)
📐 Dimensions
Exterior
Length:
Approximately 199.5 - 203.0 inches (depending on configuration)
Width:
Approximately 78.5 inches
Height:
Approximately 68.0 - 69.0 inches
Wheelbase:
Approximately 121.6 inches
Weights
Curb Weight:
Approximately 4,300 - 4,700 lbs (depending on configuration)
Cargo
Cargo Volume Behind 3Rd Row:
Approximately 31.3 - 31.8 cubic feet
Cargo Volume Behind 2Nd Row:
Approximately 70.1 - 72.4 cubic feet
Cargo Volume Max:
Approximately 140.5 - 143.7 cubic feet (with 2nd and 3rd rows folded)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars (2008 models)
NHTSA Front Impact Passenger:
5 Stars (2008 models)
NHTSA Side Impact Front Driver:
5 Stars (2008 models)
NHTSA Side Impact Front Passenger:
5 Stars (2008 models)
NHTSA Side Impact Rear Passenger:
4 Stars (2008 models)
IIHS Roof Strength:
Good (for models tested)
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all wheels.
Esp:
Available Electronic Stability Program (ESP) or Electronic Stability Control (ESC).
Passive Features
Airbags:
Frontal airbags for driver and front passenger, available side curtain airbags for all rows, available front seat-mounted side airbags.
Seat Belts:
Three-point seat belts in all seating positions, pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player. Available premium audio systems, SiriusXM Satellite Radio.
Navigation:
Optional factory navigation system.
Rear Seat Entertainment:
Available rear-seat entertainment systems with DVD players and screens.
Driver Assistance
Parking Assistance:
Available rear parking assist sensors.
Connectivity
Auxiliary Input:
Available auxiliary audio input jack for portable media players.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles (severe service) or 6,000 miles (normal service) with synthetic blend or full synthetic oil. Refer to manual for exact recommendation based on driving conditions.
Air Filter Replacement:
Every 15,000-30,000 miles, or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000-30,000 miles, or as needed.
Spark Plug Replacement:
Typically every 100,000 miles for platinum or iridium plugs (refer to manual for exact plug type and interval).
Transmission Fluid Change:
Every 30,000-60,000 miles, or as recommended in the owner's manual, especially for heavy use.
Coolant Flush:
Typically every 60,000-100,000 miles, or as recommended by the manufacturer.
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-20 (preferred) or SAE 5W-30 (check manual for specific engine and temperature ranges).
Engine Oil Capacity:
Approximately 4.5 - 5.0 quarts (with filter, depending on engine).
Coolant Type:
Chrysler/Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology) or equivalent.
Known Issues
Transmission Problems:
Some instances of rough shifting, slipping, or delayed engagement, particularly with the 4-speed automatic. The 62TE is generally more robust but can also experience issues.
Engine Mounts:
Premature wear of engine and transmission mounts, leading to vibration and clunking noises.
Power Sliding Door Motors:
Failure of the motors or mechanisms for the power sliding doors, causing them to operate intermittently or not at all.
Cv Axle Boots:
Tearing of the CV axle boots, leading to grease leakage and eventual joint failure.
Heater Core:
Leaking heater cores, which can cause a sweet smell inside the cabin and fogging windshields.
📚 Vehicle History
Brand Heritage
Dodge Van Legacy:
Dodge has a long history with minivans, starting with the iconic Dodge Caravan and Plymouth Voyager in the mid-1980s, effectively creating the segment.
Model Evolution
Fourth Gen Introduction:
The fourth generation (RT body style) was introduced for the 2008 model year, marking a significant redesign from the previous generation.
Platform Sharing:
This generation was built on the Chrysler RT platform, shared with the Chrysler Town & Country and later the Volkswagen Routan.
Production
Assembly Locations:
Windsor, Ontario, Canada (Chrysler Canada Assembly Plant).
Lifespan Of Generation:
2008-2016 (with updates).
🏆 Awards & Recognition
Recognitions
Family Car Awards:
Frequently recognized by automotive publications for its family-friendly features and value.
Segment Leader:
Competed strongly in the minivan segment, often praised for its Stow 'n Go seating practicality.
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