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Dodge Intrepid 2.7L 3.5L 1998-2004 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year Range: 1998-2004 Engine Options: 2.7L V6, 3.5L V6 Codes Platform Code: LH (Second Generation) 👋 Introduction Market Position Segment: Full-size Sedan...
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Dodge Intrepid 2.7L 3.5L 1998-2004 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Intrepid
Year Range:
1998-2004
Engine Options:
2.7L V6, 3.5L V6
Codes
Platform Code:
LH (Second Generation)
👋 Introduction
Market Position
Segment:
Full-size Sedan (Large Car)
Competitive Analysis
Competitors:
Ford Taurus, Chevrolet Lumina/Impala, Toyota Avalon, Honda Accord (higher trims), Buick LeSabre
Key Features
Design Philosophy:
Cab-forward design, spacious interior, focus on comfort and practicality.
Trim Levels:
ES, LXi, and Intrepid R/T (performance-oriented) for various years, offering different levels of features and engine options.
📋 Manual Details
Coverage Areas
Regions Covered:
North America (USA, Canada, Mexico)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical (2.7L LH SOHC, 3.5L EGJ SOHC), Fuel System, Ignition System, Emission Control System, Exhaust System, Automatic Transmissions (42LE, 45RFE)
Chassis:
Front Suspension, Rear Suspension, Steering System, Brake System (ABS/Non-ABS), Wheels & Tires
Electrical:
Body Electrical Systems, Lighting, Instrumentation, Powertrain Control Module (PCM) Diagnostics, HVAC Controls, Audio Systems, Power Accessories (Windows, Locks, Seats), Restraint Systems (Airbags)
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication
Repair Overhaul:
Engine Overhaul, Transmission Rebuild, Component Replacement (Alternator, Starter, Water Pump, etc.), Suspension Component Repair, Brake Component Repair
Diagnostics:
Troubleshooting Flowcharts, DTC Interpretation, Diagnostic Procedures for all Major Systems, Wiring Diagrams
Technical Depth
Depth:
Comprehensive, from basic maintenance to advanced diagnostics and complete component rebuilds.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear text and diagrams.
Print Quality
Printability:
Printable, allowing users to create physical copies of specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
2.7L V6 (Eer):
Configuration: SOHC, 24-valve; Displacement: 2700 cc (165 cu in); Bore x Stroke: 83.0 mm x 83.0 mm; Compression Ratio: 9.6:1; Horsepower: 155-160 hp @ 5000-5250 rpm; Torque: 175-180 lb-ft @ 4000 rpm
3.5L V6 (Egj):
Configuration: SOHC, 24-valve; Displacement: 3518 cc (215 cu in); Bore x Stroke: 95.5 mm x 83.0 mm; Compression Ratio: 9.3:1; Horsepower: 204-214 hp @ 5800-6000 rpm; Torque: 235-240 lb-ft @ 4000-4400 rpm
Performance
Fuel Requirement 2.7L:
87 Octane Unleaded Gasoline
Fuel Requirement 3.5L:
87 Octane Unleaded Gasoline (premium recommended for optimal performance on some models)
Fuel System
Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) for 3.5L models, Distributor-based for early 2.7L.
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transmission
Optional
Transmission Codes:
42LE (standard on 2.7L), 45RFE (standard on 3.5L)
Features
Shift Modes:
Standard Drive, Economy (E), Performance (P), or AutoStick (manual shifting) on some later models.
Fluid Specifications
Transmission Fluid:
ATF+4 (MS-9602) is recommended and often required for these transmissions.
📐 Dimensions
Exterior
Length:
Approx. 200.7 inches
Width:
Approx. 74.0 inches
Height:
Approx. 56.7 inches
Wheelbase:
Approx. 113.0 inches
Interior
Passenger Volume:
Approx. 107.7 cubic feet
Cargo
Trunk Volume:
Approx. 16.1 cubic feet
Weights
Curb Weight:
Approx. 3400-3600 lbs (depending on engine and options)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4/5 Stars (1998-1999 models)
NHTSA Front Impact Passenger:
4/5 Stars (1998-1999 models)
IIHS Side Impact:
Acceptable (varies by year, potential for side airbags improved ratings)
Active Features
ABS:
Standard on most models, optional on base trims.
Traction Control:
Optional on some models, particularly those with the 3.5L engine.
Passive Features
Airbags:
Dual front airbags standard. Optional side airbags were available on later models.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD or Cassette player with optional Infinity speaker systems. Uconnect hands-free communication was not available during this generation.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Diagnostic Interface:
OBD-II (On-Board Diagnostics II) compliant, allowing for connection of scan tools for fault code retrieval and data monitoring.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 miles or 6 months, whichever comes first (using synthetic blend or full synthetic oil).
Transmission Fluid Change:
Approximately every 30,000 - 60,000 miles, depending on driving conditions and manufacturer recommendations for ATF+4.
Spark Plugs:
Platinum-tipped spark plugs typically require replacement around 100,000 miles.
Fluid Specifications
Engine Oil 2.7L:
SAE 5W-30 (API Certified)
Engine Oil 3.5L:
SAE 5W-30 (API Certified)
Coolant:
Mopar Antifreeze/Coolant (MS-7170) or equivalent HOAT coolant, 50/50 mix with distilled water.
Brake Fluid:
DOT 3
Known Issues
2.7L Engine:
Known for sludge buildup if oil changes are neglected; potential for head gasket issues on some high-mileage examples.
3.5L Engine:
Generally more robust than the 2.7L, but still benefits from diligent maintenance. Some reports of alternator failures and intake manifold gasket leaks.
Transmission:
The 42LE and 45RFE are generally reliable, but can experience wear in the torque converter or valve body with high mileage or lack of fluid maintenance.
Electrical:
Common issues can include power window motor failures, HVAC blower motor resistor failures, and intermittent issues with interior lighting.
Suspension:
Worn ball joints, tie rod ends, and strut mounts are common wear items due to vehicle weight and mileage.
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge, a division of Chrysler Corporation (later DaimlerChrysler), has a long history of producing mainstream and performance-oriented vehicles.
Model Evolution
Generation:
This manual covers the second generation of the Dodge Intrepid, introduced for the 1998 model year, significantly redesigned from the first generation.
Styling:
Characterized by its distinctive cab-forward design, aerodynamic lines, and integrated bumper design.
Production
Manufacturing Plant:
Bramalea Assembly Plant, Brampton, Ontario, Canada.
Production Years:
1998-2004
🏆 Awards & Recognition
Recognitions
Initial Reception:
The second-generation Intrepid received mixed reviews upon release, praised for its styling and spaciousness but criticized for some interior materials and the performance of the base 2.7L engine.
Ratings
Consumer Reports Ratings:
Variable throughout the production run, with some model years rated better than others for reliability. The manual is crucial for addressing common issues.
Certifications
Compliance:
Meets all applicable U.S. Federal Motor Vehicle Safety Standards (FMVSS) for its respective model years.
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