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Dodge Magnum 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Magnum Year: 2006 Codes Chassis Code: LX Platform: Chrysler LX Platform 👋 Introduction Market Position Positioning: The Dodge Magnum was positioned as a...
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Mots clés: 2006 Car Cars Dodge Magnum Misc
Dodge Magnum 2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Magnum
Year:
2006
Codes
Chassis Code:
LX
Platform:
Chrysler LX Platform
👋 Introduction
Market Position
Positioning:
The Dodge Magnum was positioned as a stylish, rear-wheel-drive (or optional all-wheel-drive) five-door hatchback/wagon, offering a blend of performance, utility, and distinctive American styling, targeting a niche market seeking an alternative to traditional sedans and SUVs.
Competitive Analysis
Competitors:
Key competitors included the Audi A6 Avant, BMW 5 Series Touring, Mercedes-Benz E-Class Wagon, and to some extent, more utilitarian vehicles like the Subaru Outback, depending on the engine and drivetrain configuration.
Key Features
Styling:
Distinctive and aggressive 'long hood, short deck' styling, inspired by the iconic Dodge Charger. Available in various trim levels, including SE, SXT, and the performance-oriented R/T and SRT8 models.
Powertrain Options:
Offered a range of V6 and V8 HEMI engines, with rear-wheel-drive as standard and all-wheel-drive available on certain models. Known for its powerful HEMI V8 option.
Interior Versatility:
Practical hatchback design with a large cargo area, offering good utility for its class.
📋 Manual Details
Coverage Areas
Coverage:
Complete factory service and repair information for the 2006 Dodge Magnum
Page Count
Page Count:
Approximately 2000+
Manual Type
Manual Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine control systems (ECM/PCM), fuel system, cooling system, lubrication system, exhaust system, ignition system, starting and charging system, transmission (automatic and manual if applicable), driveline components.
Chassis:
Suspension systems (front and rear), steering system, brake system (hydraulic, ABS, ESP), wheels and tires.
Body:
Body structure, exterior trim, interior trim, doors, windows, glass, seats, HVAC (heating, ventilation, and air conditioning), body electrical systems, lighting systems, wipers and washers.
Electrical & Electronics:
Wiring diagrams, fuse and relay locations, power distribution, multiplex systems, body control modules (BCM), instrument cluster, audio systems, security systems, diagnostic trouble codes (DTCs) and troubleshooting procedures.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication, tire rotation, spark plug replacement, brake pad replacement.
Diagnosis & Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults, symptom-based troubleshooting, wiring schematic interpretation, use of diagnostic scan tools.
Repair & Overhaul:
Detailed procedures for component removal, disassembly, inspection, repair, reassembly, and installation of major systems including engine, transmission, suspension, brakes, and electrical components.
Specifications:
Torque specifications for critical fasteners, fluid capacities and types, wear limits, diagnostic specifications.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to advanced diagnostics and complete drivetrain and chassis overhauls. Includes detailed wiring diagrams and component-level repair instructions.
📊 Manual Specifications
File Format
File Format Details:
High-resolution PDF, optimized for digital viewing and printing. Features searchable text for quick information retrieval.
Print Quality
Print Quality:
Excellent, with clear, legible text and high-quality, detailed diagrams and illustrations.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options 2006:
3.5L SOHC V6 (250 hp @ 6400 rpm, 250 lb-ft @ 3800 rpm), 5.7L OHV HEMI V8 (340 hp @ 5000 rpm, 390 lb-ft @ 4000 rpm), 6.1L OHV HEMI V8 (SRT8 - 425 hp @ 6000 rpm, 420 lb-ft @ 4800 rpm)
Performance
Bore Stroke 3.5L:
96 mm x 81 mm
Bore Stroke 5.7L:
99.5 mm x 94.6 mm
Bore Stroke 6.1L:
103 mm x 94.5 mm
Compression Ratio 3.5L:
9.6:1
Compression Ratio 5.7L:
9.6:1
Compression Ratio 6.1L:
10.3:1
Fuel System
Fuel Delivery 3.5L:
Sequential Electronic Fuel Injection (SEFI)
Fuel Delivery 5.7L:
Multi-Displacement System (MDS) with Multi-Point Fuel Injection (MPFI)
Fuel Delivery 6.1L:
Multi-Point Fuel Injection (MPFI)
Fuel Type:
Unleaded gasoline (87 octane recommended for 3.5L and 5.7L, 91 octane recommended for 6.1L SRT8)
Engine Management:
Chrysler's NGC (Next Generation Controller) or similar engine control module
🔧 Transmission
Standard
Transmission Standard 3.5L Sxt:
42RLE 4-speed automatic
Transmission Standard 5.7L R/T:
545RFE 5-speed automatic
Optional
Transmission Optional AWD:
All-wheel-drive system available on SXT and R/T models, paired with respective automatic transmissions.
Features
Transmission Features Rwd:
Rear-wheel-drive (RWD) is standard on most models.
Transmission Features AWD:
Active all-wheel-drive system with a front differential and a rear differential connected by a transfer case, providing power to all four wheels as needed.
Transmission Fluid Type:
ATF+4 (Chrysler Material Standard MS-9602) for 42RLE and 545RFE transmissions.
📐 Dimensions
Exterior
Length:
Approx. 190.6 inches (4841 mm)
Width:
Approx. 74.1 inches (1882 mm)
Height:
Approx. 58.4 inches (1483 mm)
Wheelbase:
Approx. 116.0 inches (2946 mm)
Front Track:
Approx. 62.1 inches (1577 mm)
Rear Track:
Approx. 61.5 inches (1562 mm)
Cargo
Cargo Volume Behind Rear Seats:
Approx. 20.2 cubic feet (572 liters)
Cargo Volume With Rear Seats Folded:
Approx. 42.2 cubic feet (1195 liters)
Weights
Curb Weight 3.5L Rwd:
Approx. 3760 lbs (1706 kg)
Curb Weight 5.7L Rwd:
Approx. 3988 lbs (1809 kg)
Curb Weight 5.7L AWD:
Approx. 4170 lbs (1891 kg)
Gross Vehicle Weight Rating Gvwr:
Varies by model and engine, typically around 4700-5100 lbs.
Towing Capacity:
Typically rated up to 1,000 lbs (454 kg) without a specific towing package.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-star
NHTSA Front Impact Passenger:
5-star
NHTSA Side Impact Front Seat:
5-star
NHTSA Side Impact Rear Seat:
5-star
IIHS Roof Strength:
Acceptable (for models tested)
Active Features
Electronic Stability Control:
Standard on most models, often referred to as Electronic Stability Program (ESP).
Anti-Lock Braking System:
Standard Anti-lock Braking System (ABS).
Traction Control:
Standard traction control system (TCS).
Passive Features
Airbags Front:
Dual-stage front airbags for driver and front passenger.
Airbags Side:
Front seat-mounted side airbags and full-length side curtain airbags.
Seatbelts:
Three-point seat belts with pretensioners for all seating positions.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system.
💡 Technology Features
Infotainment
Audio System:
Available Boston Acoustics premium sound system with amplifier and subwoofer. Standard AM/FM/CD player. Optional SiriusXM satellite radio.
Navigation:
Optional factory-installed navigation system.
Driver Assistance
Parking Assist:
Optional rear park assist system (ParkSense).
Cruise Control:
Standard cruise control.
Remote Keyless Entry:
Standard remote keyless entry system.
Connectivity
Auxiliary Input:
Not standard; aftermarket solutions or CD changers were typical for audio connectivity.
Bluetooth:
Optional Uconnect Bluetooth hands-free communication system available on select trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe driving conditions may require more frequent changes (e.g., every 3,000-5,000 miles).
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed. Recommended replacement every 30,000 miles (48,000 km).
Spark Plug Replacement 3.5L:
Every 100,000 miles (160,000 km) using original equipment spark plugs (e.g., NGK Iridium).
Spark Plug Replacement 5.7L/6.1L:
Every 30,000-60,000 miles (48,000-96,000 km) depending on plug type and driving conditions. Consult manual for specific recommendations for HEMI engines.
Coolant Flush:
Initial change at 100,000 miles (160,000 km) or 5 years, then every 50,000 miles (80,000 km) or 3 years thereafter. Use HOAT (Hybrid Organic Acid Technology) coolant.
Fluid Specifications
Engine Oil Spec:
SAE 5W-20 or 5W-30 synthetic blend or full synthetic oil, meeting Chrysler Material Standard MS-6395.
Engine Oil Capacity 3.5L:
Approx. 6 US quarts (5.7 liters) with filter.
Engine Oil Capacity 5.7L:
Approx. 7 US quarts (6.6 liters) with filter.
Transmission Fluid Spec:
Chrysler ATF+4 (MS-9602).
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Spec:
Chrysler Power Steering Fluid (MS-5901) or an equivalent Dexron III/Mercon ATF.
Known Issues
Hemi Lifter Tick:
Some HEMI engines may develop a ticking noise from the valve train, often attributed to lifter issues or oil viscosity problems. Regular oil changes with proper specification oil are crucial.
Transmission Issues:
The 42RLE transmission can sometimes exhibit hard shifting or delayed engagement. Ensure proper fluid levels and condition.
Electrical Gremlins:
As with many vehicles of this era, electrical issues such as BCM problems, interior light failures, or sensor malfunctions can occur and are well-documented in the manual.
Suspension Wear:
Front suspension components like ball joints, control arm bushings, and sway bar links can experience wear over time, leading to clunks and poor handling.
Exhaust Manifold Cracks:
Some HEMI engines may be prone to cracking exhaust manifolds, leading to exhaust leaks and a ticking sound.
📚 Vehicle History
Brand Heritage
Dodge Heritage:
Dodge, a division of Chrysler, has a long history of producing performance-oriented American vehicles, often associated with muscle cars and robust engineering.
Model Evolution
Magnum Launch:
The Dodge Magnum was reintroduced for the 2005 model year, based on the Chrysler LX platform (shared with the Chrysler 300 and Dodge Charger). It replaced the Chrysler LHS/Concorde wagon in Dodge's lineup.
Platform Sharing:
Utilizes the rear-wheel-drive LX platform, which featured a modified Mercedes-Benz E-Class (W211) chassis. This provided a sophisticated ride and handling balance.
Key Trims And Engines:
The 2006 model year saw the introduction of the high-performance SRT8 variant, powered by a 6.1L HEMI V8, solidifying the Magnum's performance credentials.
Production
Production Period:
2005-2008
Manufacturing Location:
Brampton Assembly Plant, Brampton, Ontario, Canada
Sales Performance:
The Magnum enjoyed moderate sales success, appealing to a niche market, but was discontinued after the 2008 model year due to declining sales and Chrysler's restructuring.
🏆 Awards & Recognition
Recognitions
Performance Recognition:
The SRT8 variant received considerable attention for its potent performance, often praised for delivering supercar-like acceleration in a practical wagon body style.
Styling Awards:
Its polarizing but distinctive styling earned it praise and criticism, contributing to its unique market appeal.
Ratings
Design Award Potential:
While not a primary focus of awards, its unique design language was a significant factor in its market identity.
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