Segment:
Full-size station wagon/hatchback
Target Audience:
Families, individuals seeking utility and performance, DIY mechanics.
Competitors:
Ford Five Hundred, Chevrolet Impala, Toyota Avalon (in terms of size and practicality, though Magnum offered sportier styling).
Styling:
Distinctive, aggressive styling for a large car, often described as American muscle in a wagon form factor.
Performance Options:
Available V8 engines offered strong acceleration.
Practicality:
Spacious interior and cargo area characteristic of a large wagon.
Diagnostic Procedures:
Comprehensive diagnostics for all vehicle systems, including engine, transmission, ABS, SRS, HVAC, and body control modules.
Repair Procedures:
Detailed step-by-step repair instructions for mechanical, electrical, and body components.
Maintenance Schedules:
Recommended maintenance intervals for routine servicing and component replacement.
Electrical Schematics:
Complete wiring diagrams for all electrical systems, including power distribution, lighting, and sensor circuits.
Specifications Tables:
Extensive tables of torque specifications, fluid capacities, and dimensional data.
Estimated Pages:
1500-2000 (estimated for a comprehensive service manual)
Type:
Service and Repair Manual
Engine Mechanical:
Engine assembly, disassembly, overhaul, cylinder head, pistons, crankshaft, camshaft, valvetrain.
Engine Performance:
Fuel injection, ignition system, emissions control, cooling system, lubrication system.
Transmission Automatic:
Torque converter, planetary gear sets, valve body, electronic control module, fluid service.
Transmission Manual:
Clutch, gearbox assembly, shift linkage, fluid service (if applicable).
Brakes:
Front and rear brake systems, ABS, brake fluid replacement, caliper and rotor service.
Suspension:
Front and rear suspension components, struts, shocks, control arms, ball joints, wheel alignment.
Steering:
Power steering system, steering gear, steering column, tie rods.
Electrical System:
Battery, charging system, starter, lighting, wipers, horns, power accessories.
HVAC:
Air conditioning system, heater core, blower motor, climate controls, refrigerant service.
Body And Trim:
Doors, windows, mirrors, bumpers, interior trim panels, exterior body panels.
Restraints System:
Airbag system (SRS), seat belts, diagnostic and repair procedures.
Chassis And Frame:
Frame inspection, repair, and underbody components.
Routine Maintenance:
Oil changes, filter replacements, tire rotations, fluid checks and top-offs.
Troubleshooting Guides:
Systematic approaches to diagnosing common and uncommon problems.
Component Replacement:
Detailed instructions for replacing specific parts like alternators, starters, water pumps, etc.
Engine Rebuild:
Complete procedures for engine disassembly, inspection, measurement, and reassembly.
Transmission Overhaul:
Detailed steps for dismantling, inspecting, and rebuilding automatic transmissions.
Brake System Repair:
Pad and rotor replacement, caliper servicing, brake line repair, bleeding procedures.
Diagnosing Electrical Faults:
Use of multimeters, oscilloscopes, and scan tools to identify wiring issues and sensor failures.
HVAC System Charging:
Procedures for evacuating and recharging the A/C system with the correct refrigerant.
Body Panel Repair And Replacement:
Guidelines for dent removal, panel alignment, and replacement of exterior body parts.
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including diagnostic procedures).
Engine Code:
EGG (3.5L V6 SOHC)
Displacement:
3.5 Liters (215 cu. in.)
Configuration:
V6, SOHC (Single Overhead Camshaft), 12 Valves
Horsepower:
200-215 hp @ 5800 rpm (varies slightly by year/tune)
Torque:
220-230 lb-ft @ 3800 rpm (varies slightly by year/tune)
Engine Code:
ERS (5.7L V8 HEMI)
Displacement:
5.7 Liters (345 cu. in.)
Configuration:
V8, OHV (Overhead Valve), HEMI, 16 Valves, MDS (Multi-Displacement System)
Horsepower:
340 hp @ 5000 rpm
Torque:
375 lb-ft @ 4000 rpm
Engine Code:
EJE (5.7L V8 HEMI SRT8)
Displacement:
5.7 Liters (345 cu. in.)
Configuration:
V8, OHV (Overhead Valve), HEMI, 16 Valves
Horsepower:
425 hp @ 6000 rpm
Torque:
420 lb-ft @ 4800 rpm
Type:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane minimum recommended for V6, 91+ for V8 performance variants)
NHTSA Front Impact:
5-Star (Driver), 5-Star (Passenger) for 2005 models in frontal crash tests.
NHTSA Side Impact:
4-Star (Front Passenger), 4-Star (Rear Passenger) for 2005 models in side impact tests.
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Available (Traction Control System - TCS)
Stability Control:
Available (Electronic Stability Program - ESP) on some models.
Airbags:
Frontal airbags, side curtain airbags (optional/standard depending on trim).
Seatbelts:
3-point seat belts with pretensioners.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
Engine Oil Change:
Every 7,500 - 10,000 miles (or 6-12 months) with synthetic oil, or as indicated by the oil change indicator system.
Engine Air Filter Replacement:
Every 30,000 - 45,000 miles or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 15,000 - 30,000 miles.
Spark Plug Replacement:
3.5L V6: ~100,000 miles (iridium plugs). 5.7L HEMI: ~100,000 miles (if using specific HEMI plugs).
Transmission Fluid Change:
42RLE: Every 60,000 miles. NAG1: Every 60,000 miles (crucial for longevity).
Coolant Flush:
Every 5 years or 100,000 miles with approved Mopar coolant.
Engine Oil Capacity 3.5L:
5.0 quarts (4.7 Liters) with filter change, SAE 5W-30 Synthetic recommended.
Engine Oil Capacity 5.7L:
7.0 quarts (6.6 Liters) with filter change, SAE 5W-20 recommended (check manual for exact spec for 2005).
Coolant:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant 5 Year/100,000 Mile Formula (e.g., MS-9769) or equivalent HOAT coolant.
Common Issues:
Water pump leaks (especially on V8 HEMI), CV joint failure, front suspension components (ball joints, control arms), potential transmission issues (especially 42RLE if not maintained), fuel pump failures, alternator issues.
Common Issues Electrical:
Chime module failures, power window regulator issues, sensor failures (e.g., camshaft position sensor).