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DODGE NEON Service Repair Manual 2000-2005

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🏷️ Basic Information Identification Make: Dodge Model: Neon Years: 2000-2005 Codes Platform Code: PL (Second Generation) 👋 Introduction Market Position Segment: Compact Car Target Audience: DIY mechanics, independent repair shops,...
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DODGE NEON Service Repair Manual 2000-2005
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Years:
2000-2005
Codes
Platform Code:
PL (Second Generation)
👋 Introduction
Market Position
Segment:
Compact Car
Target Audience:
DIY mechanics, independent repair shops, enthusiasts seeking in-depth knowledge
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier
Key Features
Highlight:
Extremely detailed information for comprehensive repair and maintenance
Searchability:
PDF format allows for easy searching of specific topics and keywords
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Rebuild, Refurbish, Restoration
Page Count
Estimated Page Count:
Hundreds (Specific number not provided but implies comprehensive)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, timing, valve train, lubrication, cooling, fuel delivery, ignition, emissions control
Transmission:
Manual and Automatic transmission service, repair, overhaul, clutch, torque converter, shift controls, fluid service
Brakes:
Hydraulic system, front and rear disc brakes, ABS (Anti-lock Braking System) diagnosis and repair, parking brake
Steering Suspension:
Power steering system, steering gear, suspension components (struts, shocks, control arms, ball joints), wheel alignment
Electrical System:
Wiring diagrams, charging system (alternator, battery), starting system, lighting, instrumentation, power accessories, fuses, relays, ECU diagnostics
HVAC:
Heating, Ventilation, and Air Conditioning system service, refrigerant handling, component replacement, diagnosis
Body And Chassis:
Body panels, doors, windows, interior trim, bumpers, structural components, rust repair, underbody coatings
Diagnostic Troubleshooting:
On-board diagnostics (OBD-II), diagnostic trouble codes (DTCs), symptom-based troubleshooting guides
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement
Repair Procedures:
Engine component replacement (pistons, rings, bearings), transmission rebuild, brake caliper and rotor replacement, suspension component overhaul, electrical component repair
Rebuild Procedures:
Detailed steps for engine and transmission complete disassembly, inspection, part replacement, and reassembly
Refurbish Restore:
Guidance on bringing the vehicle back to a high standard, potentially including cosmetic and mechanical restoration tips
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds and advanced diagnostics)
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Printability:
Printable (allows for paper copy creation)
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
420A (2.0L SOHC I4)
Engine Displacement 1:
1996 cc (121.8 cu. in.)
Horsepower 1:
132 hp @ 6000 rpm (approx.)
Torque 1:
130 lb-ft @ 4800 rpm (approx.)
Engine Variants
Engine Code 2:
4G63 (2.0L DOHC Turbocharged I4 - GT/SRT-4 variants)
Engine Displacement 2:
1997 cc (121.9 cu. in.)
Horsepower 2:
200 hp (SRT-4) / 215 hp (SRT-4 Stage 1) / 230 hp (SRT-4 Stage 2) (approx.)
Torque 2:
225 lb-ft (SRT-4) @ 2400 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Recommended Fuel:
87 Octane Unleaded (89 Octane for SRT-4)
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual
Optional
Transmission Type Opt:
4-Speed Automatic
Features
Transmission Fluid Spec Auto:
ATF+4 (Chrysler)
Transmission Fluid Capacity Auto:
Approx. 7.4 quarts (7.0 liters)
Clutch Type Manual:
Dry, single plate, hydraulically actuated
📐 Dimensions
Exterior
Length Overall:
Approx. 174.4 inches (4430 mm)
Width Overall:
Approx. 67.4 inches (1712 mm)
Height Overall:
Approx. 54.9 inches (1395 mm)
Wheelbase:
Approx. 104.0 inches (2642 mm)
Track Width Front:
Approx. 57.7 inches (1465 mm)
Track Width Rear:
Approx. 57.9 inches (1470 mm)
Cargo
Trunk Volume:
Approx. 13.7 cu. ft. (388 liters)
Weights
Curb Weight Est:
Approx. 2800-3000 lbs (1270-1360 kg)
🛡️ Safety Features
Ratings
NHTSA Driver Front 2001:
5-Star (driver frontal impact)
NHTSA Passenger Front 2001:
4-Star (driver frontal impact)
IIHS Side Impact 2001:
Acceptable
Active Features
ABS:
Available (Standard on higher trims/SRT-4)
Passive Features
Airbags Front:
Driver and Passenger Frontal Airbags
Seatbelts:
3-point front and rear seatbelts
Child Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Base AM/FM stereo, optional CD player, premium Infinity sound systems available on higher trims
User Interface:
Basic analog and digital controls for climate and audio
Driver Assistance
Cruise Control:
Available
Traction Control:
Available on some models, standard on SRT-4
Connectivity
Auxiliary Input:
Not typically standard, may be an aftermarket addition
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 to 7,500 miles (5,000 to 12,000 km) or 6-12 months, depending on oil type and driving conditions (refer to manual for specifics)
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed
Cabin Air Filter:
Inspect annually, replace as needed
Spark Plugs:
Replace every 30,000-100,000 miles (48,000-160,000 km) depending on plug type (platinum, iridium)
Coolant Flush:
Every 30,000 miles (48,000 km) or 24 months
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 (API certified)
Coolant Spec:
Chrysler HOAT (Hybrid Organic Acid Technology) antifreeze/coolant, P/N 05010885AA (or equivalent orange/pink coolant)
Brake Fluid Spec:
DOT 3
Known Issues
Common Problems 1:
Head gasket failure (especially on early models with the 420A engine)
Common Problems 2:
Oil leaks from valve cover or oil pan gaskets
Common Problems 3:
Exhaust manifold cracks (common on the 420A engine)
Common Problems 4:
Power steering pump noise or leaks
Common Problems 5:
Window regulator failures, door lock actuator issues
Common Problems 6:
Cracked dashboard (due to UV exposure)
📚 Vehicle History
Brand Heritage
Brand:
Dodge (Chrysler Corporation, later DaimlerChrysler, then Chrysler Group LLC)
Model Evolution
Generation:
Second Generation (PL)
Design Update:
Introduced for the 2000 model year, featuring a significant redesign with a more aggressive exterior and updated interior
Production
Production Years:
2000-2005
Manufacturing Location:
Belvidere Assembly Plant, Illinois, USA
Special Editions:
SRT-4 (Street Racing Technology) performance variant introduced in 2003
🏆 Awards & Recognition
Recognitions
Jd Power Initial Quality Ranking:
Varied by year, often ranked below average in its segment for initial quality during this period.
Car And Driver 10Best:
Never featured on the 10Best list during this generation.
Certifications
Certification Notes:
The manual covers procedures that adhere to industry standards for automotive repair and maintenance.
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