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Dodge Neon 1995-1999 Workshop Service Repair Manual 1996 1997 1998

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🏷️ Basic Information Identification Make: Dodge Model: Neon Model Generation: First Generation (PL) Codes Chassis Code: PL 👋 Introduction Market Position Segment: Compact Car Target Demographic: Economy-minded buyers, young drivers,...
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Dodge Neon 1995-1999 Workshop Service Repair Manual 1996 1997 1998
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Model Generation:
First Generation (PL)
Codes
Chassis Code:
PL
👋 Introduction
Market Position
Segment:
Compact Car
Target Demographic:
Economy-minded buyers, young drivers, small families.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Volkswagen Golf.
Key Features
Design Philosophy:
Cab-forward design, sporty styling, driver-focused interior.
Notable Variants:
Base, Highline, Sport, ACR (American Club Racer).
Value Proposition
Manual Value:
Essential for DIY mechanics and enthusiasts looking to maintain, repair, and understand their Dodge Neon.
📋 Manual Details
Coverage Areas
Applicable Years:
1995, 1996, 1997, 1998, 1999
Page Count
Estimated Page Count:
1000+
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine assembly, disassembly, overhaul, timing belt replacement, cylinder head, pistons, crankshaft, connecting rods, lubrication system.
Engine Performance:
Fuel injection system, ignition system, emission controls, engine diagnostics, sensor testing, ECU operation.
Transmission Manual:
Manual transmission disassembly, inspection, repair, clutch system, shifter linkage.
Transmission Automatic:
Automatic transmission overhaul, hydraulic system, torque converter, shift control.
Brakes:
Front and rear brake systems (disc/drum), ABS (Anti-lock Braking System) diagnostics and repair, hydraulic lines, master cylinder, calipers, wheel cylinders.
Suspension:
Front and rear suspension components (struts, springs, control arms, ball joints, tie rods), alignment specifications.
Steering:
Power steering system, steering column, rack and pinion, steering linkage.
Electrical System:
12V battery system, charging system (alternator), starting system (starter motor), lighting system, wiring diagrams, fuses, relays, power distribution.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, blower motor, controls.
Body And Frame:
Body panel removal and installation, interior trim, exterior trim, glass replacement, structural repair basics.
Safety Systems:
Airbag system (SRS), seat belt mechanisms, pre-tensioners.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tune-up procedures, brake inspections.
Troubleshooting:
Diagnostic charts, symptom-to-cause identification, common fault finding.
Component Repair:
Step-by-step instructions for removing, repairing, and reinstalling major and minor automotive components.
Diagnostic Procedures:
OBD-II (On-Board Diagnostics II) code retrieval and interpretation, sensor data analysis, component testing.
Torque Specifications:
Precise torque values for all critical fasteners.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine and transmission rebuilds, with detailed electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Print Quality:
High-resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
SOHC (Single Overhead Cam) and DOHC (Double Overhead Cam) variants
Displacement:
2.0 Liters (1996 cc)
Engine Configuration:
Inline 4-cylinder
Bore X Stroke:
87.6 mm x 83.0 mm (approximate)
Compression Ratio:
9.6:1 (SOHC), 10.0:1 (DOHC)
Performance
Horsepower Sohc:
118 hp @ 5600 rpm
Torque Sohc:
124 lb-ft @ 4000 rpm
Horsepower DOHc:
145 hp @ 6400 rpm (standard), 150 hp @ 6400 rpm (ACR)
Torque DOHc:
135 lb-ft @ 4800 rpm (standard), 135 lb-ft @ 4800 rpm (ACR)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Maintenance
Timing Belt Replacement Interval:
Recommended every 60,000-100,000 miles or 7 years (check manual for specifics)
🔧 Transmission
Standard
Standard Transmission:
5-speed manual
Optional
Optional Transmission:
4-speed automatic
Features
Clutch Type:
Dry, single plate (manual transmission)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (Check manual for exact specification and capacity)
Automatic Transmission Fluid:
ATF+4 (Chrysler specification, or equivalent - Check manual for exact specification and capacity)
📐 Dimensions
Exterior
Body Styles:
2-door coupe, 4-door sedan, 5-door hatchback
Length:
Approx. 160-162 inches (depending on body style)
Width:
Approx. 67 inches
Height:
Approx. 53-54 inches
Wheelbase:
Approx. 104 inches
Weights
Curb Weight:
Approx. 2,600 - 2,800 lbs (depending on configuration)
Gross Vehicle Weight Rating:
Varies by model, consult manual
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
4 stars (driver), 4 stars (passenger) - 1995 models
Active Features
Anti Lock Brakes:
Optional on most trims, standard on some later models/trims.
Passive Features
Airbags:
Driver and passenger front airbags (standard on most models from 1995 onwards)
Seat Belts:
Front and rear seat belts, driver and passenger side pretensioners.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette player standard, optional CD player. Basic speaker configurations.
Driver Assistance
Cruise Control:
Available on higher trim levels
Connectivity
Auxiliary Input:
Not standard, aftermarket modifications possible.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 7,500 miles or 6 months, whichever comes first (using synthetic blend or full synthetic oil recommended).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).
Cabin Air Filter:
Replace every 15,000-30,000 miles (if equipped).
Coolant Flush:
Every 30,000 - 60,000 miles or 2-4 years (depending on coolant type and vehicle condition).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API SG or higher specification)
Engine Oil Capacity:
Approx. 4.0 quarts (with filter) for 2.0L engine
Coolant Type:
Chrysler Mopar OAT (Orange) or HOAT (Gold) Antifreeze/Coolant, or equivalent, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Known Issues
Common Problems:
Timing belt failures (critical to replace on schedule), intake manifold gasket leaks, rear main seal leaks, power steering pump noise, AC compressor failures, window regulator issues, door lock actuator problems, rust on subframes.
📚 Vehicle History
Brand Heritage
Brand Parent Company:
Chrysler Corporation
Model Evolution
Introduction Year:
1995
Design Origin:
Chrysler's LH platform principles adapted for a compact car, designed in-house.
Platform:
Chrysler PL platform
Production
Manufacturing Plant:
Belvidere Assembly Plant, Illinois, USA
Production Years:
1995 - 2005 (globally, with discontinuation of PL in 2000)
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
Named to Car and Driver's Ten Best lists in 1995 and 1996.
Ratings
Edmunds Ratings:
Mixed reviews during its tenure, praised for value and handling, criticized for build quality and some mechanical issues.
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