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Dodge Neon SRT-4 2003-2005 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon SRT-4 Years Covered: 2003-2005 Vehicle Platform: PL2 (Second Generation Neon) Codes Vin Decoder Model Code: P (SRT-4) 👋 Introduction Market Position Positioning:...
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Dodge Neon SRT-4 2003-2005 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon SRT-4
Years Covered:
2003-2005
Vehicle Platform:
PL2 (Second Generation Neon)
Codes
Vin Decoder Model Code:
P (SRT-4)
👋 Introduction
Market Position
Positioning:
High-performance compact sedan positioned as an affordable tuner car with significant aftermarket support.
Competitive Analysis
Competitors:
Honda Civic Si, Mitsubishi Lancer Ralliart/Evolution, Subaru WRX, Ford Focus SVT, Mazdaspeed Protege.
Key Features
Performance Focus:
Turbocharged engine, sport-tuned suspension, aggressive styling, driver-oriented interior.
Value Proposition:
Offers significant horsepower and torque for its price point, making it attractive to enthusiasts.
📋 Manual Details
Coverage Areas
Engine Mechanical:
Full coverage
Engine Performance:
Full coverage
Transmission Mechanical:
Full coverage
Drivetrain:
Full coverage
Suspension:
Full coverage
Steering:
Full coverage
Brakes:
Full coverage
Electrical System:
Full coverage
Body And Chassis:
Full coverage
HVAC:
Full coverage
Interior Trim:
Full coverage
Exterior Trim:
Full coverage
Diagnostic Procedures:
Comprehensive troubleshooting guides
Wiring Diagrams:
Detailed electrical schematics
Torque Specifications:
Included for all major components
Special Tools:
Lists required special tools
Page Count
Estimated Pages:
Hundreds (exact count not specified, but described as complete factory)
Manual Type
Type:
Factory Service Manual / Workshop Repair Manual
Language
Language:
English
Format
Format:
Printable
📖 Manual Coverage
Systems Covered
Engine Management:
ECU diagnosis, sensor data, fuel injection control, ignition timing
Forced Induction:
Turbocharger operation, wastegate control, boost pressure regulation, intercooler system
Fuel System:
Fuel pump, injectors, fuel pressure regulator, fuel tank and lines
Cooling System:
Radiator, water pump, thermostat, fan clutch, coolant specifications
Exhaust System:
Manifold, catalytic converter, muffler, O2 sensors
Manual Transmission:
Getrag MT-285 clutch, gearbox components, shift linkage, fluid specifications
Suspension Components:
Struts, shocks, control arms, bushings, springs, sway bars
Power Steering:
Pump, rack and pinion, fluid types and bleeding procedures
Brake System Hydraulic:
Master cylinder, brake lines, calipers, ABS components
Parking Brake:
Mechanism and adjustment
Lighting System:
Headlights, taillights, interior lights, bulb types
Instrument Panel:
Gauges, warning lights, driver information center
Body Control Module:
Central locking, power windows, wipers, horn
Airbag System:
SRS components, diagnostic procedures, safety precautions
Climate Control:
A/C system, heater core, blower motor, refrigerant types
Procedures Included
Maintenance Tasks:
Oil changes, filter replacements, spark plug service, fluid flushes
Engine Repair:
Head gasket replacement, piston and ring service, timing belt/chain (if applicable), component rebuilds
Transmission Overhaul:
Disassembly, inspection, reassembly of gearbox
Brake System Service:
Pad and rotor replacement, caliper service, bleeding procedures, component diagnostics
Electrical Diagnostics:
Troubleshooting circuits, testing sensors, diagnosing modules
Body Panel Replacement:
Door, fender, hood, bumper removal and installation
Suspension Alignment:
Adjustment procedures for caster, camber, and toe
Turbocharger Diagnostics And Repair:
Turbocharger system checks, common failure points, seal replacement
Troubleshooting Guides:
Symptom-based diagnostic trees for various vehicle issues
Technical Depth
Depth:
Comprehensive: Covers everything from routine maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical system repairs.
📊 Manual Specifications
File Format
File Type:
Likely PDF (as described by 'print it out in its entirety')
Print Quality
Quality:
Official Factory Quality (assumed, as stated 'official full factory service repair manual')
Binding Type
Binding:
N/A (Digital product, but designed for printing)
Paper Type
Paper Type:
N/A (Digital product, user selects paper type for printing)
⚙️ Engine Specifications
Primary Engine
Engine Code:
PTC
Engine Type:
Inline 4-cylinder, turbocharged and intercooled
Displacement:
2.4 Liters (2429 cc)
Bore X Stroke:
87.5 mm x 101.0 mm
Compression Ratio:
8.1:1
Valve Train:
DOHC, 16 valves (4 valves per cylinder)
Fuel Delivery:
Sequential multi-port fuel injection
Turbocharger:
Mitsubishi TD04-13G
Boost Pressure:
14.7 psi (1.0 bar) nominal
Performance
Horsepower:
215 hp @ 5800 rpm
Torque:
245 lb-ft @ 3200 rpm
Fuel System
Recommended Fuel:
91 octane or higher recommended
Fuel Tank Capacity:
13.2 gallons (50 Liters)
🔧 Transmission
Standard
Transmission Type:
Getrag MT-285 Manual Transmission
Gear Ratios 1St:
3.08
Gear Ratios 2Nd:
1.86
Gear Ratios 3Rd:
1.31
Gear Ratios 4Th:
1.00
Gear Ratios 5Th:
0.79
Gear Ratios Reverse:
2.58
Final Drive Ratio:
3.77
Optional
Transmission Type:
None (SRT-4 exclusively manual)
Features
Clutch:
Hydraulically actuated, single-plate dry clutch
Differential:
Limited-slip differential (LSD) standard
Transmission Fluid Type:
Chrysler specification MS-9224 (or equivalent API GL-4, SAE 75W-90 synthetic)
📐 Dimensions
Exterior
Length:
174.0 inches (4420 mm)
Width:
67.7 inches (1720 mm)
Height:
54.5 inches (1384 mm)
Wheelbase:
104.4 inches (2650 mm)
Front Track:
58.0 inches (1473 mm)
Rear Track:
58.2 inches (1478 mm)
Weights
Curb Weight:
Approx. 2,995 lbs (1360 kg)
Gross Vehicle Weight Rating:
Approx. 3,810 lbs (1728 kg)
Cargo
Trunk Volume:
13.3 cubic feet (376 Liters)
Wheels And Tires
Standard Wheels:
17 x 7.0 inch alloy
Standard Tire Size:
205/50R17
Wheel Bolt Pattern:
5 x 100 mm
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 out of 5 stars (driver and passenger)
IIHS Side Impact:
Acceptable (2003-2004 models, rating improved in later years).
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional (limited availability)
Passive Features
Airbags:
Front airbags (driver and passenger), optional side airbags
Seatbelts:
Three-point front and rear seatbelts, pretensioners
Body Structure:
High-strength steel safety cage construction
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with optional amplifier and subwoofer (Pioneer system).
Instrument Cluster:
Sport-oriented cluster with boost gauge, oil pressure gauge, and tachometer.
Driver Assistance
ABS:
Standard Anti-lock Braking System.
Cruise Control:
Standard
Connectivity
Power Features:
Power windows, power locks, power mirrors.
Remote Keyless Entry:
Standard
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions).
Oil Filter Replacement:
With every oil change.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 60,000 miles (96,000 km).
Coolant Flush:
Every 30,000 miles (48,000 km) or 24 months.
Transmission Fluid Change:
Every 60,000 miles (96,000 km).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (API SM or SN rated)
Engine Oil Capacity:
4.5 quarts (4.2 Liters) with filter change
Coolant Type:
Chrysler OAT (Organic Additive Technology) - Pink color, HOAT (Hybrid Organic Additive Technology) is also sometimes specified as a compatible alternative.
Brake Fluid Type:
DOT 3
Power Steering Fluid:
ATF+4 (MS-9602) or equivalent
Known Issues
Engine Mounts:
Worn engine mounts can lead to excessive vibration and noise.
Clutch Wear:
Clutches can wear prematurely, especially with aggressive driving.
Fuel Injectors:
Clogged or failing fuel injectors can cause misfires and performance issues.
Turbocharger Seals:
Turbocharger seals can leak oil over time, leading to blue smoke.
Rear Axle Bearings:
Rear axle bearings can develop noise and wear.
Oxygen Sensors:
Oxygen sensors can fail, leading to poor fuel economy and CEL (Check Engine Light).
📚 Vehicle History
Brand Heritage
Dodge Performance Division:
SRT (Street and Racing Technology) division created to develop specialized performance vehicles.
Model Evolution
Neon Development:
Second generation (PL2) Neon was a significant redesign from the original.
Srt-4 Introduction:
Introduced for the 2003 model year as the high-performance variant of the Neon, targeting the tuner market.
Updates 2004:
Minor revisions, including a revised hood and grille, and potentially updated ECU calibration.
Updates 2005:
Further refinements, often including updated turbocharger, intercooler, and ECU tuning for increased power and drivability. Introduction of optional Recaro seats.
Production
Production Plant:
Belvidere Assembly Plant, Illinois, USA
Production Years:
2003-2005
🏆 Awards & Recognition
Recognitions
Car And Driver Best 10:
Nominated as a contender in 'Car and Driver' magazine's Ten Best lists in its segment.
Ratings
Performance Reviews:
Consistently praised by automotive media for its performance value and tuning potential.
Certifications
Epa Fuel Economy:
EPA estimated 23 MPG city / 30 MPG highway (manual transmission, 2003 model year). Actual mileage may vary.
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