Systems:
Engine mechanical, engine fuel & exhaust, engine cooling, engine electrical, ignition, starting and charging, emission control, transmission (automatic and manual), transfer case, axles, driveline, brakes, steering, suspension, body and frame, heating, ventilation and air conditioning (HVAC), electrical systems, lighting, instruments and accessories, entertainment systems, safety systems (airbags, ABS).
Type:
Workshop Service Manual / Repair Manual
Os Compatibility:
Compatible with Windows, Mac, and Linux operating systems.
Software Requirement:
Adobe Reader or compatible PDF viewer.
Engine Mechanical:
Detailed breakdown and assembly of engine components, including cylinder head, block, pistons, connecting rods, crankshaft, camshafts, valves, timing systems.
Engine Fuel Exhaust:
Fuel injection systems (MPI), fuel pump, injectors, fuel filter, throttle body, exhaust manifolds, catalytic converter, muffler, O2 sensors, evaporative emission (EVAP) system.
Engine Cooling:
Radiator, thermostat, water pump, coolant passages, fan operation, cooling system pressure testing.
Engine Electrical Ignition:
Ignition coils, spark plugs, distributor (if applicable), crankshaft position sensor, camshaft position sensor, ignition timing adjustments.
Starting Charging:
Starter motor, solenoid, battery, alternator, charging system diagnostics and testing.
Emission Control:
PCV system, EGR system, evaporative emission control, onboard diagnostics (OBD-II) procedures and trouble codes.
Transmission Transfer Case:
Detailed repair procedures for automatic transmissions, including internal components, valve body, torque converter, transmission control module (TCM). Procedures for transfer case operation, servicing and repair.
Axles Driveline:
Front and rear axle assemblies, CV joints, driveshafts, U-joints, differential servicing and repair.
Brakes:
Disc brake systems, ABS components (sensors, modulator), brake pad and rotor replacement, brake caliper servicing, brake fluid bleeding procedures, parking brake system.
Steering:
Power steering system components (pump, rack and pinion, hoses), steering column, tie rods, alignment specifications.
Suspension:
Front and rear suspension components (struts, shocks, control arms, ball joints, bushings, sway bars), alignment procedures and specifications.
Body Frame:
Body panel removal and installation, door mechanisms, glass replacement, bumper systems, frame inspection and repair principles.
HVAC:
Air conditioning system operation, refrigerant handling, compressor, condenser, evaporator, cabin air filter replacement, heater core, blower motor, HVAC control module.
Electrical Systems:
Wiring diagrams, fuse box locations and functions, relay functions, body control module (BCM), multiplex communication systems, power distribution.
Lighting:
Headlight, taillight, interior lighting, fog lights, bulb replacement procedures.
Instruments Accessories:
Instrument cluster diagnosis, gauge operation, power windows, power locks, mirrors, remote keyless entry, interior trim removal.
Safety Systems:
Airbag system components, SRS module, seat belt pretensioners, ABS system operation and diagnostics.
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, fault code interpretation, symptom-based troubleshooting guides.
Repair:
Detailed, step-by-step instructions for removing, disassembling, repairing, assembling, and installing all vehicle components and systems.
Installation:
Procedures for installing new or reconditioned parts, including proper torque specifications and alignment procedures.
Disassembly Assembly:
Comprehensive guides for taking apart and putting back together various vehicle sub-assemblies and components.
Adjustments:
Procedures for adjusting various systems, such as throttle linkage, clutch (if applicable), parking brake, and wheel alignment.
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes diagnostic procedures, factory specifications, and wear limits.
Manual Purpose:
Designed for both professional mechanics and DIY enthusiasts, providing comprehensive guidance for repair, maintenance, and troubleshooting tasks.
Oil Change Interval:
Typically every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on driving conditions and oil type used. Refer to manual for specific recommendations.
Air Filter Replacement:
Recommended every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving environment.
Spark Plug Replacement:
Approximately every 30,000-100,000 miles (48,000-160,000 km), depending on spark plug type (e.g., copper vs. iridium).
Engine Oil:
SAE 5W-30 synthetic blend or full synthetic is commonly recommended for 3.7L and 4.0L V6 engines. Consult manual for specific diesel engine oil.
Transmission Fluid:
ATF+4 (Mopar) for the 42RLE and 5-45RFE transmissions. Manual transmission fluid: SAE 75W-90 GL-4 or GL-5.
Coolant:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant (Mopar OAT, or equivalent). Typically a 50/50 mix of antifreeze and distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Common Problems:
Potential issues include premature wear of suspension components (ball joints, bushings), occasional issues with the power steering system, issues with the HVAC blower motor resistor, and limited visibility due to styling.