Diagnostic Coverage:
Comprehensive diagnostic procedures for all major systems.
Mechanical Coverage:
Engine, transmission, drivetrain, suspension, steering, brakes, exhaust.
Electrical Coverage:
Wiring diagrams, electrical component testing, lighting, charging system, starting system, body electronics.
Body And Frame:
Body panel repair, interior trim removal, frame straightening procedures.
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, tune-ups.
Repair Procedures:
Step-by-step repair instructions for components and systems.
Estimated Page Count:
High (typically 1000+ pages for comprehensive workshop manuals of this era).
Type:
Workshop Service and Repair Manual
Format:
Digital (likely PDF, printable pages)
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshaft, timing, lubrication, cooling.
Engine Performance:
Fuel injection, ignition system, emissions control, turbocharging (if applicable).
Transmission Automatic:
Service, overhaul, diagnosis, fluid specifications.
Transmission Manual:
Service, overhaul, diagnosis, fluid specifications.
Drivetrain:
Axles, driveshafts, differentials, four-wheel-drive system (NV244, NV243, etc.).
Suspension:
Front and rear suspension components, shocks, springs, control arms, ball joints.
Steering:
Power steering system, steering gear, tie rods, steering column.
Brakes:
Disc and drum brake systems, ABS, hydraulic system, parking brake.
Electrical System Charging:
Alternator, battery, charging circuit diagnostics.
Electrical System Starting:
Starter motor, ignition switch, starter circuit diagnostics.
Lighting System:
Headlights, taillights, interior lighting, exterior lighting diagnostics and repair.
Body Control Modules:
Diagnosis and repair of body control modules and related systems.
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis and repair.
Safety Systems:
Airbag system diagnostics and replacement procedures.
General Maintenance:
Oil changes, fluid checks, filter replacements, tire rotations, spark plug replacement.
Troubleshooting:
Step-by-step diagnostic flowcharts and symptom-based troubleshooting guides.
Component Replacement:
Detailed instructions for replacing virtually every component.
Engine Rebuild:
Complete engine disassembly, inspection, machining, and reassembly procedures.
Transmission Rebuild:
Comprehensive instructions for automatic and manual transmission overhaul.
Brake Service:
Pad and rotor replacement, caliper servicing, brake line bleeding, ABS component replacement.
Suspension And Steering Repair:
Ball joint replacement, tie rod end replacement, shock absorber replacement, alignment procedures.
Electrical Diagnostics:
Wiring diagrams, connector pinouts, component testing using multimeters and oscilloscopes.
Body Repair:
Panel replacement, dent repair, seam sealing, rust repair.
Depth:
Comprehensive (covers everything from basic maintenance to complete engine and transmission overhauls).
Diagnostic Tools:
References to diagnostic trouble codes (DTCs) and procedures for using scan tools.
Torque Specifications:
Detailed torque specifications for all critical fasteners.
Clearances And Tolerances:
Factory specified clearances and tolerances for engine components, bearings, etc.
Wiring Diagrams:
Detailed, system-specific electrical wiring diagrams with component identification.
Base Engine:
4.7L Magnum V8 (P-Code)
Optional Engine 1:
5.9L Cummins Turbo Diesel I6 (ISB)
Optional Engine 2:
5.7L HEMI V8 (for Ram 1500, introduced later in the generation, may not be fully in 2001 models covered by all manuals, but the 4.7L and 5.9L are definitive for 2001).
Optional Engine 3:
5.2L Magnum V8 (M-Code) - phased out by 4.7L for many applications, but may be present.
4.7L Magnum V8 Horsepower:
Approx. 235-240 hp
4.7L Magnum V8 Torque:
Approx. 295-300 lb-ft
5.9L Cummins Turbo Diesel Horsepower:
Approx. 235 hp
5.9L Cummins Turbo Diesel Torque:
Approx. 460 lb-ft
Fuel Delivery Gasoline:
Multi-point fuel injection (MPI).
Fuel Delivery Diesel:
Direct injection, Bosch VP44 injection pump.
PCM:
Engine Control Module (ECM) or Powertrain Control Module (PCM).
Oil Change Interval:
Typically every 3,000-7,500 miles depending on oil type and driving conditions (refer to manual for specifics).
Transmission Fluid Change:
Every 30,000-60,000 miles (depends on transmission type and usage).
Coolant Flush:
Every 30,000-50,000 miles.
Engine Oil 4.7L:
SAE 5W-30 API SJ or higher (check manual for specific viscosity and API rating).
Engine Oil 5.9L Cummins:
CJ-4 or CK-4 rated diesel engine oil, SAE 15W-40 or 5W-40 (check manual for specific viscosity and API rating).
Transmission Fluid 45Rfe/545Rfe:
ATF+4 (Chrysler Mopar equivalent).
Transmission Fluid 48Re:
ATF+4 (Chrysler Mopar equivalent).
Transmission Fluid Nv4500:
Manual Transmission Fluid (MTF), SAE 75W-90 (GL-4 or GL-5, check manual).
Coolant:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix with distilled water.
4.7L V8:
Cylinder head crack issues (especially early versions), spark plug thread stripping, oil sludge buildup if not maintained.
5.9L Cummins:
VP44 injection pump failure (sensitive to fuel pressure), injector issues, fuel filter clogging.
Transmission 45Rfe/545Rfe:
Solenoid pack issues, torque converter shudder.
General:
Front end wear (ball joints, tie rods), exhaust manifold leaks, HVAC blend door actuator failures, rust on body panels, especially in salt-belt regions.