Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Fuel System, Cooling System, Exhaust System, Ignition System, Diagnostic Procedures, Maintenance Schedules, Troubleshooting
Type:
Workshop Service Manual / Repair Manual
Engine Mechanical:
Detailed diagnostics, disassembly, inspection, repair, and reassembly of all engine components including cylinder heads, blocks, pistons, rings, crankshafts, camshafts, valvetrain, timing systems.
Engine Performance:
Fuel injection systems (MPI), ignition timing, emissions control systems, air intake, and exhaust diagnostics.
Transmission Manual:
Removal, disassembly, inspection, repair, and installation of manual transmissions, including clutch system and related components.
Transmission Automatic:
Diagnostic procedures, removal, disassembly, inspection, repair, and installation of automatic transmissions, including torque converter and transmission control modules.
Drivetrain:
Front and rear axle servicing, driveshaft inspection and repair, U-joints, differentials, and four-wheel-drive system components.
Suspension:
Front and rear suspension component inspection, replacement (ball joints, control arms, bushings, springs, shocks/struts), alignment specifications.
Steering:
Power steering system diagnostics, pump, steering gear/rack and pinion, tie rods, steering column, and related components.
Brakes:
Front and rear brake system servicing (disc and drum), hydraulic system diagnostics, ABS system components, brake lines, master cylinder, calipers, wheel cylinders.
Electrical System:
Comprehensive wiring diagrams, fuse/relay identification, battery, charging system (alternator), starting system (starter motor), lighting, power windows, door locks, instrumentation, and accessories.
HVAC:
Air conditioning system servicing, heating system components, blower motor, evaporator, condenser, refrigerant handling, and climate control diagnostics.
Bodywork:
Body panel alignment, door hinge and latch adjustment, interior trim removal and installation, glass replacement, bumper servicing, and body hardware.
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, battery maintenance, belt inspections and replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues across all major vehicle systems, including symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for component replacement and overhaul, including torque specifications, special tool requirements, and alignment procedures.
Diagnostics:
On-Board Diagnostics (OBD) II information for 1996 models and earlier diagnostic codes and strategies relevant to the 1995 model year.
Rebuilds:
Complete engine and transmission rebuild procedures, including critical measurements and tolerances.
Depth:
Comprehensive, from basic owner maintenance to in-depth engine and transmission rebuilds, electrical system troubleshooting, and chassis component overhaul.
Engine Options:
5.2L Magnum V8, 5.9L Magnum V8, 3.9L Magnum V6
5.2L Magnum V8 Horsepower:
Approx. 230 hp @ 4,800 rpm
5.2L Magnum V8 Torque:
Approx. 300 lb-ft @ 3,200 rpm
5.9L Magnum V8 Horsepower:
Approx. 245 hp @ 4,400 rpm
5.9L Magnum V8 Torque:
Approx. 350 lb-ft @ 3,200 rpm
3.9L Magnum V6 Horsepower:
Approx. 175 hp @ 4,800 rpm
3.9L Magnum V6 Torque:
Approx. 230 lb-ft @ 3,200 rpm
Induction:
Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Transmission Options:
4-speed automatic (42RE, 46RE), 5-speed manual
Transfer Case:
Command-Trac NV231 (part-time 4WD) or full-time 4WD systems
Automatic Transmission Details:
Electronic controls on later models, hydraulic operation. The manual covers diagnostic procedures for these units.
Manual Transmission Details:
Robust designs suitable for heavy-duty use. Service procedures for clutch, gear synchronization, and input/output shafts are detailed.
Oil Change Interval:
Typically every 3,000-7,500 miles or 6 months, depending on driving conditions and oil type. Consult the manual for specific recommendations based on engine and usage.
Transmission Fluid Change:
Every 30,000-60,000 miles for automatic transmissions, or as per manual recommendations. Manual transmissions may have longer intervals.
Spark Plugs Replacement:
Approximately every 30,000-100,000 miles, depending on plug type (copper vs. platinum/iridium). The manual will specify the correct type and interval.
Engine Oil:
Consult manual for specific viscosity (e.g., SAE 5W-30, 10W-30) and API service classification based on engine and climate. Often Chrysler spec MS-6395.
Transmission Fluid Automatic:
ATF+3 (Chrysler specification). Manual will specify exact fluid type and capacity.
Coolant:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Manual will specify type and capacity.
Brake Fluid:
DOT 3 brake fluid. Manual will detail bleeding procedures and capacities.
Common Complaints:
Examples might include: worn front suspension components (ball joints, tie rods), radiator leaks, heater core issues, dashboard cracking (due to sun exposure), potential transmission issues in high-mileage vehicles.
Troubleshooting Guide Value:
The manual provides in-depth troubleshooting for these and other common issues, offering systematic approaches to identify and resolve problems.