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2006 Dodge Ram Pickup 2500 4X4 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Pickup 2500 Year: 2006 Drivetrain: 4X4 Generation Platform: Third Generation Ram (DR/DH/D1/DC/DM) Codes Chassis Code: DR 👋 Introduction Market Position Vehicle Class:...
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Taper: Pickup Truck
Distributeur:
UGS: 412210
2006 Dodge Ram Pickup 2500 4X4 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Pickup 2500
Year:
2006
Drivetrain:
4X4
Generation
Platform:
Third Generation Ram (DR/DH/D1/DC/DM)
Codes
Chassis Code:
DR
👋 Introduction
Market Position
Vehicle Class:
Heavy-duty pickup truck.
Target Audience:
Buyers and owners who require in-depth repair and maintenance information for their Dodge Ram 2500.
Competitive Analysis
Competitors:
Ford F-250 Super Duty, Chevrolet Silverado 2500HD, GMC Sierra 2500HD.
Key Features
Vehicle Strengths:
Renowned for its powerful Hemi V8 and Cummins turbodiesel engines, robust construction, and towing/hauling capabilities.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Print (assumed based on description)
Page Count
Page Count:
Detailed page count not specified, but typically extensive for factory service manuals (often 1000+ pages).
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Covers all aspects of engine operation, disassembly, assembly, and diagnosis for available engine configurations.
Engine Electrical:
Includes wiring diagrams, component testing, ECM/PCM diagnostics, and sensor analysis.
Fuel System:
Details fuel injection system, fuel pump, injectors, fuel pressure regulator, and emissions control components.
Cooling System:
Covers radiator, water pump, thermostat, cooling fans, and coolant specifications.
Exhaust System:
Includes exhaust manifolds, catalytic converter, mufflers, and emission control devices.
Transmission Manual:
Detailed repair procedures for manual transmissions, including clutch system and related components.
Transmission Automatic:
Comprehensive overhaul and diagnostic information for automatic transmissions, including valve body and torque converter.
Transfer Case:
Specific repair and maintenance for the 4x4 transfer case, including operation and components.
Drivetrain Axles:
Covers front and rear axle assemblies, differentials, U-joints, and CV joints.
Brakes System:
Detailed information on hydraulic system, ABS, brake pads, rotors, calipers, and bleeding procedures.
Suspension System:
Covers front and rear suspension components, shock absorbers, springs, control arms, and alignment.
Steering System:
Includes power steering system, steering column, tie rods, and steering gear.
Electrical System:
Covers battery, charging system, starting system, lighting, and accessory circuits.
Body And Frame:
Includes body panel removal and installation, chassis structure, and associated hardware.
HVAC System:
Details climate control system, AC components, heater core, and refrigerant handling.
Interior Trim:
Covers removal and installation of interior panels, seats, and dashboard components.
Wheels And Tires:
Information on tire sizes, pressures, wheel specifications, and torque requirements.
Procedures Included
Preventative Maintenance:
Detailed schedules and instructions for oil changes, filter replacements, fluid checks, and lubrication.
Troubleshooting Guides:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults.
Component Diagnosis:
Step-by-step testing procedures for individual components using diagnostic tools and specifications.
Component Replacement:
Instructions for removing, installing, and adjusting all major vehicle components.
Rebuild Procedures:
In-depth instructions for the overhaul of engines, transmissions, and differentials.
Wiring Diagrams:
Complete and detailed wiring schematics for all vehicle electrical systems.
Specifications And Tolerances:
Includes all necessary torque values, clearances, and measurements for proper assembly and repair.
Emissions Control Service:
Information on diagnostic procedures and repairs related to the vehicle's emissions system.
Diagnostic Trouble Codes DTCs:
Listing and interpretation of DTCs with associated diagnostic steps.
Technical Depth
Depth Of Coverage:
Factory-level detail suitable for professional technicians and advanced DIYers.
Diagnostic Capabilities:
Covers advanced diagnostics including oscilloscope use, scan tool data interpretation, and system testing.
Repair Complexity:
Extensive repair procedures ranging from simple fluid changes to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
File Format:
Typically delivered as a printable PDF or a collection of PDF chapters.
Print Quality
Diagram Quality:
High-quality diagrams, illustrations, and exploded views for clarity.
Text Readability:
Easy-to-read text with clear instructions and formatting.
Binding Type
Binding Type:
N/A (for digital/PDF format). If printed, typically a durable comb or spiral binding for ease of use in a workshop.
Paper Type
Paper Type:
N/A (for digital/PDF format). If printed, uses heavy-duty paper stock resistant to workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Options:
2006 Ram 2500 typically offered the 5.7L Hemi V8 (250-270 hp, 375-395 lb-ft torque) and the 5.9L Cummins Turbo Diesel (325 hp, 600 lb-ft torque).
Performance
Engine Displacement Gas:
5.7 Liters (345 cubic inches)
Engine Displacement Diesel:
5.9 Liters (359 cubic inches)
Fuel System
Fuel System Gas:
Multi-Point Fuel Injection (MPI)
Fuel System Diesel:
Common Rail Direct Injection (CRDI)
Engine Codes
Engine Codes:
Hemi V8: EZH, Cummins Diesel: ISB (common, specific variations exist).
🔧 Transmission
Standard
Standard Transmission:
Often paired with the 6-speed manual transmission (NV5600 on some Cummins models) or the 4-speed automatic (48RE on diesel, 45RFE/545RFE on gasoline).
Optional
Optional Transmission:
Availability of automatic transmissions (e.g., 48RE for diesel) as an option over manual.
Features
Transmission Fluid Gas:
ATF+4 (for automatic transmissions)
Transmission Fluid Diesel:
ATF+4 (for 48RE automatic transmissions)
Transfer Case Type:
Electronic shift transfer case (e.g., NP271D for manual, NP241DHD for automatic).
📐 Dimensions
Exterior
Wheelbase:
Varies by cab configuration (e.g., 140.5 inches for Regular Cab, 160.5 inches for Quad Cab).
Overall Length:
Varies by configuration and bed length.
Weights
Curb Weight:
Typically starts around 6,000 lbs and increases significantly with engine and configuration.
Gvwr:
Exceeds 8,500 lbs, qualifying it as a heavy-duty truck.
Cargo
Bed Lengths:
Available in 8-foot bed primarily.
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
Not directly comparable to modern standards; typically 3-star for front impacts.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Passive Features
Airbags:
Standard front airbags.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio with CD player. Optional Infinity sound system, SiriusXM satellite radio.
Driver Assistance
Driver Assistance Features:
Limited by modern standards; ABS is the primary active safety feature. No advanced driver-assistance systems (ADAS) typically found.
Connectivity
Connectivity Options:
No integrated Bluetooth or USB ports as standard. Auxiliary input for audio possible.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Gasoline: 3,000-7,500 miles (severe/normal); Diesel: 7,500-15,000 miles depending on oil quality and driving conditions (consult manual).
Transmission Fluid Change:
Automatic: 30,000-60,000 miles; Manual: Inspect per manual, typically longer intervals.
Fluid Specifications
Engine Oil Gas:
SAE 5W-20 or 5W-30 (check specific engine variant).
Engine Oil Diesel:
CJ-4 or CK-4 rated diesel engine oil (e.g., 15W-40).
Coolant Type:
HOAT (Hybrid Organic Acid Technology) type, typically Mopar OAT or equivalent.
Known Issues
Common Diesel Issues:
Injectors, fuel lift pump, EGR issues, exhaust manifold leaks (Cummins).
Common Gasoline Issues:
Lifter tick (Hemi), water pump leaks, exhaust manifold leaks.
Suspension Wear:
Ball joints, tie rod ends, and front-end components can experience wear due to heavy use.
Brake Wear:
Heavy-duty use can accelerate brake pad and rotor wear.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable trucks, dating back to the 1930s.
Model Evolution
Third Generation Ram:
The 2006 model is part of the third generation (2002-2008), which saw significant design and engineering updates, including the introduction of the Hemi V8 and a refined interior.
Production
Manufacturing Plant:
Saltillo Truck Plant, Mexico and Warren Truck Assembly Plant, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Truck Of The Year Awards:
While specific 2006 awards for the Ram 2500 aren't prominently cited, the third-generation Ram platform received critical acclaim for its styling and capability.
Ratings
Diesel Engine Ratings:
The 5.9L Cummins Turbo Diesel was highly regarded for its reliability and power, often earning positive reviews from automotive publications.
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