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1999 Dodge Ram 3500 Service & Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram 3500 Year: 1999 Codes Platform: Second Generation Ram (BR/BE) 👋 Introduction Market Position Vehicle Segment: Heavy-Duty Pickup Truck Competitive Analysis Competitors 1999:...
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1999 Dodge Ram 3500 Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram 3500
Year:
1999
Codes
Platform:
Second Generation Ram (BR/BE)
👋 Introduction
Market Position
Vehicle Segment:
Heavy-Duty Pickup Truck
Competitive Analysis
Competitors 1999:
Ford F-350 Super Duty, Chevrolet Silverado 3500, GMC Sierra 3500
Key Features
Vehicle Durability:
Renowned for robust construction and towing/hauling capability.
Manual Value Proposition:
Provides essential repair and maintenance information for a capable work truck.
📋 Manual Details
Coverage Areas
Coverage:
Complete Service and Repair
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Official Service Manual Software
Language
Language:
English
Format
Format:
Digital Software (likely PDF or proprietary executable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, lubrication, cooling, fuel delivery, exhaust systems
Engine Performance:
Ignition timing, emissions control, diagnostics
Transmission:
Automatic and manual transmission overhaul, hydraulics, electronic controls
Drivetrain:
Front and rear axle assemblies, driveshafts, differentials, transfer case (4WD)
Suspension:
Front and rear suspension components, steering linkage, power steering system
Brakes:
Hydraulic brake system, ABS, parking brake, component replacement
Electrical System:
Battery, charging system, starting system, lighting, instrumentation
Body And Frame:
Body panel removal/installation, structural components, glass, interior trim
HVAC:
Heating, ventilation, and air conditioning systems
Restraints:
Airbag system and seatbelt mechanisms
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting charts
Repair:
Component removal, installation, adjustment, and overhaul for all major systems
Diagnostics:
OBD-II scan tool usage, diagnostic trouble codes (DTCs), specific system testing
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including torque specifications, wiring diagrams, and diagnostic flowcharts.
📊 Manual Specifications
File Format
Searchability:
Likely searchable text content for quick information retrieval.
Print Quality
Digital Quality:
High resolution for clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
8.0L V10 Magnum (PPC Engine Code)
Engine Option 2:
5.9L Cummins Turbo Diesel (ISC Engine Code)
Engine Option 3:
5.2L V8 Magnum (for some 3500 models/configurations)
Performance
8.0L V10 Horsepower:
300 hp @ 4000 rpm
8.0L V10 Torque:
450 lb-ft @ 3200 rpm
5.9L Cummins Horsepower:
215 hp @ 2400 rpm
5.9L Cummins Torque:
440 lb-ft @ 1600 rpm
Fuel System
Fuel Delivery V10:
Multi-port Fuel Injection (MPI)
Fuel Delivery Cummins:
Direct Injection (Bosch VP44 High-Pressure Injection Pump)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual (NV4500)
Optional
Optional Transmission:
4-Speed Automatic (47RE)
Features
Transmission Overdrive:
Both automatic and manual transmissions typically feature overdrive for highway cruising.
📐 Dimensions
Exterior
Wheelbase Options:
134.5 inches (Regular Cab), 154.5 inches (Club Cab), 167.5 inches (Quad Cab)
Bed Length Options:
8.0 feet (standard), 6.3 feet (short bed on some configurations)
Weights
Gvwr Range:
9600 lbs to 11,000+ lbs depending on configuration.
Curb Weight Range:
5,500 lbs to 6,500+ lbs
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for 1999 are difficult to find; generally considered robust for its class.
Active Features
ABS:
Anti-lock Braking System (ABS) available, standard on some configurations.
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
Three-point front seatbelts, lap belts in rear for some configurations.
💡 Technology Features
Infotainment
Radio Options:
Base AM/FM radio, AM/FM with cassette player, optional CD player.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Power Accessories:
Optional power windows, power door locks, power mirrors.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 miles for conventional oil, potentially longer for synthetic with diesel engines. Manual will specify exact intervals.
Transmission Service Interval:
Automatic transmission fluid and filter service every 30,000-60,000 miles, depending on use. Manual transmission fluid inspected periodically.
Fluid Specifications
Engine Oil V10:
API SJ, SAE 5W-30 or 10W-30 (check manual for specific temperature ranges).
Engine Oil Cummins:
API CG-4/CH-4, SAE 15W-40 (high-quality diesel engine oil).
Coolant:
Chrysler/Dodge HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT or equivalent, mixed 50/50 with distilled water.
Transmission Fluid Auto:
Chrysler ATF+4 (or equivalent, manual will clarify spec for 47RE).
Transmission Fluid Manual:
NV4500 typically uses SAE 50 synthetic gear oil.
Known Issues
Cummins Vp44 Pump:
The VP44 injection pump is known to be a potential failure point, especially with fuel quality and lift pump issues.
Nv4500 3Rd Gear Issue:
Early NV4500 transmissions could experience a 3rd gear issue (nut backing off).
Exhaust Manifold Cracks:
V10 engines can be prone to exhaust manifold cracking.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing reliable and capable trucks, evolving from the Power Wagon to the modern Ram lineup.
Model Evolution
Second Gen Ram:
The 1994-2001 generation (2nd Gen) introduced a significantly restyled 'மைப்பு' design and was the first to offer the Cummins turbodiesel.
Production
Manufacturing Plant:
St. Louis Assembly (Missouri, USA) and Saltillo Assembly (Mexico)
🏆 Awards & Recognition
Recognitions
Engine Reputation Cummins:
The 5.9L Cummins engine is highly regarded for its longevity and durability in the trucking community.
Vehicle Capability Awards:
While specific awards for the 1999 model are rare, the Ram 3500 platform consistently received praise for its towing and hauling capacities.
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