🏷️ Basic Information

Make:

Dodge

Model:

Ram D350 Truck

Generation:

Second Generation (BR/BE)

Model Years Covered:

1989, 1990, 1991

Chassis Code:

D350

👋 Introduction

Target Audience:

Professional mechanics and DIY enthusiasts undertaking repairs and maintenance on Dodge Ram D350 Trucks

Value Proposition:

Provides comprehensive, detailed, and accurate repair information for specific model years, offering significant cost savings over dealership service or less complete manuals.

Content Richness:

Contains a vast amount of information (1613 pages) covering virtually all aspects of the vehicle's service and repair.

Accessibility:

Instant download availability offers immediate access to critical repair data without shipping delays.

Clarity:

Designed for ease of understanding with simple explanations, supported by extensive visual aids.

📋 Manual Details

Primary Coverage:

Comprehensive repair and service for Dodge Ram D350 Trucks

Total Pages:

1613

Type:

Workshop Service Repair Manual

Content Focus:

Emphasizes data, characteristics, instructions, and methodology for repair interventions.

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine Systems:

Engine mechanical, lubrication system, cooling system, fuel system (carbureted and fuel injected), ignition system, exhaust system, emission control systems, engine diagnostics

Drivetrain Systems:

Manual transmission, automatic transmission, transfer case (4WD models), drive shafts, differentials (rear axle), axle shafts, wheel bearings

Chassis Systems:

Suspension systems (front and rear), steering system, braking system (hydraulic, ABS on some models), wheels and tires

Electrical Systems:

Starting and charging system, lighting system, instrument cluster, wipers and washers, horn, power windows, power locks, audio system, wiring diagrams, fuses and relays, body control modules

Body And Interior:

Body structure, exterior panels, doors, hood, tailgate, interior trim, seats, HVAC system, body hardware, glass and seals

Emission Controls:

Detailed information on emission control systems, including catalytic converters, EGR (Exhaust Gas Recirculation), and PCV (Positive Crankcase Ventilation) systems, with testing and repair procedures.

HVACtemp Control:

Covers the heating, ventilation, and air conditioning (HVAC) system, including component testing, refrigerant handling (with safety precautions), and repair of the system.

Fuel System Diesel:

If Cummins diesel is covered, includes fuel injection pump, injectors, fuel lines, and filters specific to diesel operation.

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections

Troubleshooting:

Diagnostic procedures for various systems, common problems and solutions, symptom-based troubleshooting charts

Repair And Rebuild:

Detailed step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and installation

Adjustments:

Engine timing, carburetor adjustments, brake adjustments, clutch adjustments, suspension alignment

Installation:

Installation procedures for various components and accessories

Body Repair:

Procedures for body panel alignment, dent repair, rust repair, and replacement of body components like fenders, doors, and tailgate.

Wiring Diagrams:

Includes detailed, system-specific wiring diagrams to aid in electrical troubleshooting and repair.

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed specifications and diagrams

Illustrations:

Detailed pictorial diagrams, exploded views, drawings, and photos

Special Tools:

Identification and usage instructions for required special service tools

Torque Specifications:

Extensive listing of tightening torques for all critical fasteners

Wear Limits:

Specific wear limits and allowable tolerances for critical components

Diagnostic Troubleshooting:

Comprehensive diagnostic procedures, including fault codes where applicable (especially for fuel injected engines), and step-by-step diagnostic flowcharts.

Factory Specifications:

Contains all factory specifications, critical measurements, and allowable limits required for accurate repairs and adjustments.

Pictorial Diagrams:

Extensive use of pictorial diagrams, including sectional drawings, to simplify complex procedures.

📊 Manual Specifications

Quality:

High-resolution PDF, printable pages

Searchability:

Likely text-searchable due to PDF format, facilitating quick information retrieval

Accessibility Features:

Viewable on any computer, zoomable for detail, and printable for on-the-go reference.

Printability:

Yes, all pages are printable

Digital Format:

Instant Download

Digital Requirement:

Adobe Reader

Operating Systems:

Windows, Mac, and Linux OS

⚙️ Engine Specifications

Engine Options:

Likely includes 318 V8 (5.2L), 360 V8 (5.9L), and potentially the Cummins 6BT turbodiesel (5.9L) depending on exact configuration and market for D350 models.

Diesel Engine Option:

The availability of the robust 5.9L Cummins 6BT turbodiesel engine is a significant feature for D350 models, known for its durability and torque. Manual will detail its specific maintenance and repair.

Horsepower Torque:

Specifications will vary by engine. For example, a 1989 318ci V8 might produce around 140-150 HP and 250-260 lb-ft torque. Cummins diesel variants would offer significantly higher torque.

Carburetion Injection:

Early models may feature a carburetor (e.g., Holley 2-barrel or 4-barrel). Later models or specific engines will utilize throttle body injection (TBI) or multi-point fuel injection (MPI) depending on the engine option.

Coolant Capacity:

Capacity will vary but typically around 14-18 quarts (13.2-17.0 liters). The manual will specify exact capacity and coolant type (e.g., Mopar Antifreeze/Coolant).

Oil Capacity And Type:

Oil capacity typically around 5 quarts (4.7 liters) with filter change. Viscosity will be specified, likely 10W-30 or 10W-40 for gasoline engines, and specific diesel oil for Cummins.

🔧 Transmission

Manual Transmission:

Likely available with heavy-duty manual transmissions such as the NP435 (4-speed) or Getrag G360 (5-speed) for diesel and some gasoline applications.

Automatic Transmission:

Options would include the Chrysler A727 (3-speed heavy-duty automatic) or A518 (4-speed overdrive automatic, often a conversion of the A727 with OD).

Fluid Type:

Manual transmissions likely use GL-3 or GL-4 gear oil. Automatic transmissions would typically use ATF+3 or similar Dexron-II/III equivalent.

📐 Dimensions

Wheelbase:

Standard wheelbase for D350 models of this era was typically 131 inches (3327 mm), with longer options available for specific configurations.

Curb Weight:

Curb weight varied significantly based on configuration (engine, drivetrain, cab type) but typically ranged from 4,500 to 5,500 lbs (2041 to 2495 kg) for standard cab models.

Gross Vehicle Weight Rating:

GVWR for D350 models would be higher, often in the 8,500 to 9,500 lbs (3856 to 4309 kg) range, indicating its heavy-duty classification.

🛡️ Safety Features

Crash Test Data:

Specific crash test data for these years is less comprehensive compared to modern vehicles. The manual would focus on structural integrity and component safety during repair.

Braking System:

Front disc brakes, rear drum brakes. Some later models or higher trims may have featured optional ABS (Anti-lock Braking System).

Seat Belts:

Standard lap and shoulder belts for front occupants. The manual would detail proper installation and adjustment.

💡 Technology Features

Audio System:

Factory radios would typically be AM/FM cassette players. The manual would cover speaker replacement and basic wiring for the audio system.

ABS:

Optional ABS systems were available on some models, and the manual would provide specific diagnostic and repair procedures for these systems.

Gauges And Indicators:

Instrument cluster includes speedometer, tachometer (if equipped), fuel gauge, oil pressure gauge, coolant temperature gauge, and warning indicators. The manual details their function and troubleshooting.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000 to 5,000 miles (4,800 to 8,000 km) or 3-6 months, depending on driving conditions. The manual will provide a detailed periodic maintenance chart.

Transmission Fluid Change:

Automatic transmission fluid typically recommended for change every 30,000 to 60,000 miles (48,000 to 96,000 km), depending on usage. Manual transmission fluid checks and changes as per manual's schedule.

Transmission Fluid:

Automatic: ATF+3 or equivalent. Manual: GL-3/GL-4 gear oil.

Coolant:

Mopar Antifreeze/Coolant (green ethylene glycol) or equivalent.

Brake Fluid:

DOT 3 brake fluid.

Common Wear Items:

U-joints, ball joints, tie rod ends, brake components, exhaust system corrosion, and potential for rust on body panels are common wear items for trucks of this era.

Engine Specific Concerns:

Depending on engine: gasket leaks (especially head gaskets on V8s), fuel pump issues, and carburetor/injector cleaning for gasoline engines. Cummins diesels are known for reliability but require specific diesel maintenance.

📚 Vehicle History

Dodge Truck Legacy:

Dodge has a long history of producing robust and capable trucks, with the Ram line becoming an iconic nameplate in the pickup truck market.

Second Generation Ram:

The 1989-1993 generation represented a significant redesign for Dodge trucks, introducing a more aerodynamic and squared-off styling compared to its predecessors. The D-series (2WD) and W-series (4WD) nomenclature transitioned to Ram beginning in 1981, with the D350 indicating a heavy-duty 1-ton chassis.

Manufacturing Location:

Production for these models typically occurred at Dodge assembly plants in the United States.

🏆 Awards & Recognition

Truck Of The Year:

While specific awards for the 1989-1991 D350 might not be readily available, Dodge trucks of this period were generally recognized for their capability and durability in their class.