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2005 DODGE RAM Pickup 1500 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Pickup 1500 Year: 2005 Codes Platform: DR (Third Generation Ram) 👋 Introduction Market Position Vehicle Segment: Full-size Pickup Truck Target Audience: DIY...
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2005 DODGE RAM Pickup 1500 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Pickup 1500
Year:
2005
Codes
Platform:
DR (Third Generation Ram)
👋 Introduction
Market Position
Vehicle Segment:
Full-size Pickup Truck
Target Audience:
DIY mechanics, professional repair shops, fleet maintenance.
Competitive Analysis
Key Competitors:
Ford F-150, Chevrolet Silverado 1500, Toyota Tundra.
Key Features
Manual Advantage:
Unparalleled detail for the 2005 model year, covering all major powertrain and chassis components.
Vehicle Strengths:
Robust construction, powerful engine options, towing capability, distinctive styling.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Professional Technician Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing components, lubrication system, cooling system, fuel system (mechanical), intake manifold, exhaust manifold.
Engine Electrical:
Ignition system, fuel injection system (electronic), starter motor, alternator, battery, engine control module (ECM), sensors (crankshaft position, camshaft position, O2, MAP, etc.), emission control systems (EVAP).
Transmission Automatic:
45RFE, 48RE transmission service, overhaul, hydraulic controls, torque converter, valve body, electronic controls, fluid specifications, shift solenoids, electrical connectors.
Transmission Manual:
NV3500, NV4500 transmission service, overhaul, clutch system, gear selection, lubrication, clutch hydraulics, clutch release bearing.
Drivetrain:
Front axle, rear axle, differential, driveshafts, U-joints, CV joints, transfer case (NV241DHD, NV243HD, NV271D), axle ratios, lubrication.
Suspension:
Front suspension (independent torsion bar, coil spring options), rear suspension (leaf springs), control arms, ball joints, tie rod ends, shock absorbers, springs, sway bars, alignment specifications.
Steering:
Power steering system, steering gear, power steering pump, steering linkage, steering column, steering wheel, alignment procedures.
Brakes:
Front disc brakes, rear drum brakes (or disc options), hydraulic system, master cylinder, brake booster, ABS system, brake fluid specifications, parking brake system, brake component replacement.
Electrical System:
Battery, charging system, starting system, lighting (headlights, taillights, interior), horn, wipers, power windows, power locks, mirrors, fuses, relays, wiring diagrams, body control module (BCM).
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, AC compressor, condenser, evaporator, refrigerant, blower motor, climate control panel, dashboard vents, cabin air filter replacement.
Body Interior:
Body panel removal and installation, door mechanisms, interior trim, upholstery, dashboard assembly, seat removal and installation, headliner, body sealing, weatherstripping.
Body Exterior:
Bumpers, fenders, hood, grille, doors, tailgate, bed, glass, mirrors, exterior lighting, body repair, paint codes, rust prevention.
Chassis Frame:
Frame inspection, repair, rustproofing, mounting points for suspension and drivetrain components.
Diagnostic Troubleshooting:
Diagnostic Trouble Codes (DTCs) lookup, symptom-based troubleshooting guides, flowcharts, electrical schematics for diagnosing issues.
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and top-offs, tire rotations, brake inspections, battery maintenance.
Engine Repair:
Engine tune-ups, component replacement (spark plugs, coils, injectors, sensors), timing belt/chain service, head gasket replacement, internal engine rebuilds.
Transmission Service:
Fluid and filter changes, transmission overhaul, clutch replacement, transmission control module (TCM) diagnostics.
Brake System Service:
Brake pad and rotor replacement, brake caliper service, brake fluid bleeding, master cylinder and booster replacement, ABS component diagnostics and replacement.
Suspension Steering Service:
Component replacement (shocks, struts, ball joints, tie rods), wheel alignment, power steering system repair.
Electrical Diagnostics:
Wiring harness repair, connector troubleshooting, module programming, component testing, use of scan tools.
HVAC System Repair:
Refrigerant recharge, leak detection, component replacement (compressor, condenser, evaporator), blower motor replacement, heater core service.
Body Work Repair:
Panel alignment, dent repair, rust remediation, glass replacement, door and tailgate adjustment.
Tire Wheel Service:
Tire mounting and balancing, wheel bearing replacement, lug nut torque specifications, TPMS (Tire Pressure Monitoring System) diagnostics.
Technical Depth
Depth Level:
Comprehensive Rebuild and Overhaul
Diagnostic Capability:
Advanced diagnostic procedures, use of OE scan tools and specialized equipment.
Specification Detail:
Detailed torque specifications, clearances, fluid capacities, and electrical values.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Resolution:
High-resolution images and diagrams.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1:
4.7L Magnum V8 (16V SOHC)
Engine 1 Code:
16G
Engine 1 Displacement:
4.7 Liters (285 cu. in.)
Engine 1 Hp:
235 hp @ 4500 rpm
Engine 1 Torque:
295 lb-ft @ 3200 rpm
Optional Engine
Engine 2:
5.7L HEMI Magnum V8 (16V OHV)
Engine 2 Code:
26H
Engine 2 Displacement:
5.7 Liters (345 cu. in.)
Engine 2 Hp:
345 hp @ 5000 rpm
Engine 2 Torque:
375 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded Gasoline
Fuel Pump Pressure:
39 psi (2.7 bar) nominal
Engine Management
ECM:
Commonly the NGC (Next Generation Controller) family.
🔧 Transmission
Standard
Transmission Standard:
4-speed Automatic (45RFE)
Optional
Transmission Optional 1:
4-speed Automatic (48RE - typically with HEMI)
Transmission Optional 2:
5-speed Manual (NV3500/NV4500 - availability varies by configuration)
Features
Automatic Transmission Fluid:
ATF+4 (Mopar)
Manual Transmission Fluid:
MS-9224 (or equivalent GL-4 75W-90)
Transfer Case Options:
2WD (RWD), 4WD Part-Time (NV243HD), 4WD Full-Time (NV241DHD with variations).
📐 Dimensions
Exterior
Wheelbase Std:
134.7 inches (3421 mm)
Wheelbase Long:
154.7 inches (3929 mm)
Length Std Bed:
227.7 inches (5784 mm)
Length Long Bed:
247.7 inches (6292 mm)
Width:
79.1 inches (2009 mm)
Height:
75.7 inches (1923 mm) (approx.)
Cargo
Bed Length Std:
6.3 feet (76.0 inches)
Bed Length Long:
8.0 feet (96.0 inches)
Weights
Curb Weight Approx:
4,800 - 5,500 lbs (2177 - 2495 kg)
Gvw:
7,000 - 7,900 lbs (3175 - 3583 kg)
Towing Capacity Max:
Up to 8,950 lbs (4059 kg) (with proper configuration)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good
NHTSA Front Impact Passenger:
Good
NHTSA Side Impact Front Seat:
Good
NHTSA Side Impact Rear Seat:
Good
IIHS Crashworthiness:
Generally good ratings for the era.
Active Features
ABS:
Standard on all models.
Traction Control:
Optional/Available on some configurations.
Stability Control:
Not typically available for 2005 model year.
Passive Features
Airbags Front:
Standard front driver and passenger airbags.
Airbags Side:
Optional side curtain airbags on some trims.
Seatbelts:
Three-point seatbelts with pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD stereo system, optional Infinity premium audio, optional CD changer.
Navigation:
Not commonly factory-equipped for 2005 model year.
Driver Assistance
Parking Sensors:
Not typically factory-equipped.
Cruise Control:
Standard on most trims.
Connectivity
Auxiliary Input:
Rarely factory-equipped; aftermarket solutions common.
Bluetooth:
Not factory-equipped.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed.
Spark Plug Replacement:
4.7L V8: 100,000 miles (160,000 km) (platinum); 5.7L HEMI V8: 100,000 miles (160,000 km) (platinum).
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) for automatic, depending on towing/severe use.
Fluid Specifications
Engine Oil 4.7L:
SAE 5W-30 Synthetic (API certified)
Engine Oil 5.7L:
SAE 5W-20 Synthetic (API certified) - *Crucial for HEMI operation.*
Coolant:
HOAT (Hybrid Organic Acid Technology) type, Mopar OAT or equivalent, typically 50/50 mix with distilled water.
Brake Fluid:
DOT 3.
Known Issues
Ignition Coils:
Premature failure of ignition coils can lead to misfires, rough idle, and check engine lights.
Catalytic Converter:
Can become clogged or fail, affecting engine performance and emissions.
Transmission Solenoids:
Shifting issues or 'limp mode' can be caused by failing transmission solenoids in the 45RFE/48RE.
Rear Main Seal:
Potential for oil leaks from the rear main seal, especially on higher-mileage vehicles.
Radiator Fan Clutch:
Failure of the fan clutch can lead to overheating or reduced cooling efficiency.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long-standing history of producing robust and capable trucks, dating back to the 1930s.
Model Evolution
Third Generation Ram:
The 2005 model is part of the third generation Ram (2002-2008), which introduced a completely redesigned exterior and interior, significantly improving aerodynamics and comfort.
Key Changes For 2005:
Introduction of the 5.7L HEMI V8 engine as a major option, revised interior features, and minor styling tweaks.
Production
Manufacturing Plant:
Saltillo Truck Assembly Plant, Mexico and Warren Truck Assembly Plant, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Motor Trend Truck Of The Year:
N/A for 2005 model, but Dodge trucks have received this award in other years.
Ratings
Consumer Reports Reliability:
Varied ratings for the third generation, with some powertrain components and electrical systems noted.
Certifications
Emissions Compliance:
Meets Federal EPA and CARB emissions standards for the model year.
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