Dodge Ram Pickup 2005 2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Pickup Model Designation: DR/DH/DHD Platform (Third Generation) Codes Platform Code: DR Chassis Code: 1500, 2500, 3500 👋 Introduction Market Position Segment: Full-Size...

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Taper: Truck

Distributeur:

UGS: 391006

Mots clés: 2005 2006 Cars Dodge Misc Ram Pickup Truck

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Ram Pickup

Model Designation:

DR/DH/DHD Platform (Third Generation)

Codes

Platform Code:

Chassis Code:

1500, 2500, 3500

👋 Introduction

Market Position

Segment:

Full-Size Pickup Truck

Reputation:

Known for its robust construction, powerful engine options, and towing/hauling capabilities.

Competitive Analysis

Key Competitors:

Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra

Key Features

Design:

Distinctive 'crosshair' grille, bold styling, available in various cab and bed configurations.

Powertrain Options:

Wide range of V8 engines optimized for power and towing.

Manual Value Proposition

Benefit For Owner:

Enables owners to perform routine maintenance, troubleshoot issues, and undertake significant repairs, saving on labor costs.

Benefit For Technician:

Provides definitive factory procedures, specifications, and diagnostic data essential for professional repair.

📋 Manual Details

Coverage Areas

Applicable Years:

2005, 2006

Vehicle Types:

Light Duty Pickup Trucks, Heavy Duty Pickup Trucks

Regions Covered:

North America (USA, Canada, Mexico)

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Repair Manual

Subtype:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine Mechanical, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Turbocharging (if applicable)

Transmission:

Manual Transmission, Automatic Transmission (4-speed and 5-speed variants), Transfer Case (4WD models)

Driveline:

Front Axle, Rear Axle, Driveshafts, Differentials, CV Joints, Wheel Bearings

Chassis:

Frame, Suspension (Front and Rear), Steering System, Brakes (Front and Rear), Wheels and Tires

Body:

Body Panels, Doors, Hood, Tailgate, Bumpers, Glass, Interior Trim, Seating

Electrical:

Wiring Diagrams, Fuses and Relays, Lighting, Instrumentation, Power Accessories, HVAC Controls, Audio System, Security System

HVAC:

Air Conditioning, Heating, Ventilation, Climate Control Systems

Diagnostics:

OBD-II Diagnostics, Trouble Codes (DTCs), Diagnostic Procedures

Procedures Included

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Tune-ups

Repair:

Component Replacement, System Overhauls, Engine Rebuilding, Transmission Overhauls, Brake System Repairs, Suspension Component Replacement

Troubleshooting:

Diagnostic Flowcharts, Symptom-Based Troubleshooting Guides, Component Testing Procedures

Alignment:

Wheel Alignment Specifications and Procedures

Electrical:

Wiring Harness Repair, Component Testing, Sensor Replacement, Module Programming

Bodywork:

Panel Replacement, Door Adjustments, Dent Repair, Rust Repair Procedures

Technical Depth

Depth:

Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures.

Diagnostics Level:

Advanced: Includes specific diagnostic trouble codes (DTCs), wiring diagrams, and component-level testing.

Specifications Detail:

Detailed: Torque specifications, clearances, fluid capacities, electrical values, and measurement specifications.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable Text (OCR layer)

Printability:

Printable Pages

Print Quality

Resolution:

High Resolution (suitable for clear printing)

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

3.7L Magnum V6 (8th digit P) - Primarily 2005

Engine Code 2:

4.7L Magnum V8 (8th digit N) - Widely used

Engine Code 3:

5.7L HEMI V8 (8th digit D) - High Output

Engine Code 4:

5.9L Cummins Turbo Diesel I6 (8th digit C) - Heavy Duty (2500/3500)

Performance

3.7L V6 Horsepower:

Approx. 215 hp @ 5200 rpm

3.7L V6 Torque:

Approx. 235 lb-ft @ 4000 rpm

4.7L V8 Horsepower:

Approx. 235-245 hp @ 5200-5400 rpm

4.7L V8 Torque:

Approx. 295-325 lb-ft @ 3200-3600 rpm

5.7L Hemi Horsepower:

Approx. 345-345 hp @ 5000-5400 rpm

5.7L Hemi Torque:

Approx. 375-375 lb-ft @ 4000-4200 rpm

5.9L Cummins Horsepower:

Approx. 250-270 hp @ 2900-3000 rpm

5.9L Cummins Torque:

Approx. 460-555 lb-ft @ 1400-1600 rpm

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane minimum recommended), Diesel Fuel (for Cummins)

Ignition System:

Distributorless Ignition System (DIS) with Coil-on-Plug (COP)

🔧 Transmission

Standard

Transmission Type 1500:

4-Speed Automatic (42RLE)

Transmission Type Hd:

5-Speed Manual (NV4500) or 5-Speed Automatic (48RE) for Diesel

Optional

Transmission Type Gas V8:

4-Speed Automatic (44RE/45RFE)

Transmission Type Gas V6:

4-Speed Automatic (45RFE)

Features

Transfer Case 4Wd:

Electronic Shift-On-The-Fly (ESOF) or manual lever operated

Tow Haul Mode:

Available on automatic transmissions to optimize shifting for towing.

Fluid Specifications

Automatic Transmission Fluid:

Mopar ATF+4 (or equivalent)

Manual Transmission Fluid:

Mopar Manual Transmission Lubricant (or SAE 75W-90 gear oil)

Transfer Case Fluid:

Mopar NV244/NV271 Transfer Case Fluid (or equivalent)

📐 Dimensions

Exterior

Cab Configurations:

Regular Cab, Quad Cab (4-door), Mega Cab (4-door, extended rear seat)

Bed Lengths:

6.3 ft (standard), 8.0 ft (long bed)

Wheelbase Options:

Varies by configuration, typically 134.7 in (Regular Cab), 140.5 in (Quad Cab), 160.5 in (Mega Cab)

Weights

Curb Weight:

Approx. 4,500 - 6,500 lbs (depending on configuration and engine)

Gross Vehicle Weight Rating Gvwr:

Varies by model (1500, 2500, 3500), typically 6,000 lbs to 11,500 lbs

Towing Capacity:

Up to 10,000+ lbs (depending on configuration, engine, and axle ratio)

Payload Capacity:

Up to 3,000+ lbs (depending on configuration and GVWR)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Good (5-Star)

NHTSA Frontal Impact Passenger:

Good (5-Star)

NHTSA Side Impact Front Seat Passenger:

Good (5-Star)

IIHS Small Overlap Front:

Acceptable or Marginal (depending on specific tests and updates)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS)

Electronic Stability Control:

Electronic Stability Control (ESC) often part of the StabiliTrak system (availability varies)

Passive Features

Airbags:

Frontal airbags for driver and passenger, optional side curtain airbags for front and rear occupants (Quad Cab/Mega Cab)

Seatbelts:

Three-point seat belts with pretensioners for all occupants

Bcd Structure:

Body-on-frame construction for inherent durability and crash energy management.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD audio systems, optional Infinity premium sound system. Later models may have satellite radio capability.

Navigation:

Factory navigation systems were an option on higher trim levels.

Driver Assistance

Stability Control:

StabiliTrak Electronic Stability Control (ESC) became available in 2005.

Parking Assist:

Rear parking assist sensors were an optional feature.

Connectivity

Bluetooth:

Optional factory Uconnect Bluetooth hands-free communication system became available on some models.

🔧 Maintenance

Service Intervals

Oil Change Interval:

3,000-7,500 miles or 6 months (depending on driving conditions and oil type; consult manual for specific recommendations).

Engine Air Filter:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Cabin Air Filter:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Spark Plugs:

Replace at 30,000 miles for some engines (e.g., 4.7L V8), 100,000 miles for HEMI (longer-life plugs).

Transmission Fluid Change:

Every 30,000-60,000 miles (depending on usage, towing; consult manual).

Fluid Specifications

Engine Oil Capacity 3.7L:

5 Quarts (4.7 Liters)

Engine Oil Capacity 4.7L:

6 Quarts (5.7 Liters)

Engine Oil Capacity 5.7L:

7 Quarts (6.6 Liters)

Engine Oil Type Gasoline:

SAE 5W-30 (preferred) or 10W-30 synthetic blend/conventional

Engine Oil Type Diesel:

API CJ-4 or CK-4 rated diesel engine oil, SAE 15W-40

Coolant:

Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology), typically a 50/50 mix with distilled water.

Known Issues

Common Issue 1:

Death Wobble (on front suspension/steering components, particularly with lift kits or worn parts).

Common Issue 2:

Heater core leaks (particularly in older models).

Common Issue 3:

Power steering pump noise or leaks.

Common Issue 4:

Interior electrical issues (e.g., power window regulators, door lock actuators).

Common Issue 5:

Fuel pump failures (especially on earlier third-gen models).

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long history of producing trucks, with the Ram line dating back to 1981, evolving through various generations focused on utility and power.

Model Evolution

Third Generation Launch:

Introduced for the 2002 model year, this generation brought significant design and engineering updates.

2005 Updates:

Mid-cycle refresh for 2005 included revised styling (especially the grille), interior updates, and introduction of the 5.7L HEMI V8 engine as a major option. StabiliTrak stability control became available.

2006 Updates:

Continued with the HEMI V8, further refinement of available features and options. Mega Cab configuration offered.

Production

Manufacturing Locations:

Primarily Warren Truck Assembly Plant, Warren, Michigan, USA.

🏆 Awards & Recognition

Recognitions

Motor Trend Truck Of The Year:

While this specific generation (2002-2008) was in production, competitors like Ford and Chevy often traded this award. The Ram often received strong reviews for its powertrains and towing.

Consumer Reports Ratings:

Ratings varied by model year and specific powertrain, often noted for strong performance but mixed reliability in certain areas.