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Dodge Ram Truck 1500 2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck 1500 Year: 2002 Body Style: Pickup Truck Chassis Code: DR Generation Generation Name: Third Generation (DR/DH/DHC/DM/DF) Generation Years: 2002-2008 👋 Introduction...
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Dodge Ram Truck 1500 2002 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Truck 1500
Year:
2002
Body Style:
Pickup Truck
Chassis Code:
DR
Generation
Generation Name:
Third Generation (DR/DH/DHC/DM/DF)
Generation Years:
2002-2008
👋 Introduction
Market Position
Market Position:
Full-size pickup truck, strong contender in the competitive North American market, known for its robust build and capability.
Competitive Analysis
Competitive Analysis:
Competed directly with the Ford F-150, Chevrolet Silverado 1500, and GMC Sierra 1500. Often lauded for its styling and powerful engine options.
Key Features
Key Features:
Distinctive front-end styling, available V8 and V10 engines, robust truck platform, comfortable interior for its class.
Target Audience
Target Audience:
Professional technicians, mechanics, auto repair shops, and DIY enthusiasts.
📋 Manual Details
Coverage Areas
Coverage Areas:
Full Vehicle Service and Repair
Page Count
Page Count:
Not Specified (Digital Download - Size up to 4000 MB)
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
Availability
Availability:
Digital Download
Compatibility
Operating Systems Compatibility:
Windows (97, 2000, Me, XP, Vista, 7, 10), Linux, Mac
Access
Download Access:
Instant access after payment, download link provided via email and on checkout page. Download window of 3 days.
Unzipping
Unzipping Required:
May require free software like WinZip or WinRAR if delivered in a zipped archive.
Manual Source
Manual Source:
Manufacturer-produced, factory-level information.
Content Style
Content Style:
Illustrated with clear step-by-step instructions.
Update Potential
Update Potential:
Represents the factory specifications for the 2002 model year. Updates or recalls would be separate.
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Transmission, Driveline, Suspension, Steering, Brakes, Cooling, Fuel, Exhaust, Ignition, Charging, Starting, Electrical Systems, HVAC, Body, Frame, Bumpers, Wheels, Tires, Interior Components, Audio, Security, Restraints, Instrumentation, Emissions Control
Procedures Included
Procedures Included:
Lubrication, Maintenance, Troubleshooting, Diagnosis, Repair, Rebuild, Restoration, Component Replacement, System Overhauls, Wiring Diagram Interpretation, Fluid Changes, Spec Checks, Adjustments, Removal and Installation
Technical Depth
Technical Depth:
Comprehensive (from basic maintenance to complex diagnostics and repairs, suitable for professional technicians and DIY enthusiasts)
Wiring Diagrams
Wiring Diagrams Coverage:
Includes comprehensive wiring diagrams for all electrical systems.
Component Index
Component Index Coverage:
Detailed component and system index for quick reference.
Troubleshooting
Troubleshooting Coverage:
Extensive troubleshooting guidance for diagnosing and resolving vehicle problems.
Body And Frame
Body And Frame Coverage:
Includes detailed information on frame construction, body panel repair, bumpers, and chassis components.
Instrument Panel
Instrument Panel Coverage:
Coverage of the instrument cluster, gauges, warning lamps, and related systems.
Power Systems
Power Systems Coverage:
Details on power windows, power locks, power seats, and power mirrors operation and repair.
Heating And Ac
Heating And Ac Coverage:
Comprehensive coverage of the heating and air conditioning systems, including refrigerant handling and component diagnostics.
Restraint Systems
Restraint Systems Coverage:
Details on passive restraint systems, including airbags and seatbelts.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, printable, zoomable illustrations and diagrams
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
File Size
File Size:
Can be very large, up to 4000 MB, requiring adequate storage and internet connection.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
4.7L Magnum V8 (P-Code)
Engine Displacement Primary:
4.7 Liters (287 cubic inches)
Engine Configuration Primary:
SOHC V8
Horsepower Primary:
235 hp @ 4500 RPM
Torque Primary:
295 lb-ft @ 3200 RPM
Optional Engine 1
Optional Engine 1:
5.9L Magnum V8 (360)
Engine Displacement Optional 1:
5.9 Liters (360 cubic inches)
Engine Configuration Optional 1:
OHV V8
Horsepower Optional 1:
245 hp @ 4000 RPM
Torque Optional 1:
335 lb-ft @ 3200 RPM
Optional Engine 2
Optional Engine 2:
8.0L Magnum V10 (W-Code)
Engine Displacement Optional 2:
8.0 Liters (488 cubic inches)
Engine Configuration Optional 2:
OHV V10
Horsepower Optional 2:
305 hp @ 4000 RPM
Torque Optional 2:
450 lb-ft @ 2400 RPM
Fuel System
Fuel System:
Multi-port Fuel Injection (MPI)
Ignition System
Ignition System:
Distributorless Ignition System (DIS) with individual coil packs (for 4.7L V8) or distributor ignition (for 5.9L/8.0L V8/V10)
Emission Control
Emission Control:
Catalytic Converter, EGR System (as applicable)
Engine Management
Engine Management System:
Primarily PCI (Proprietary Chrysler Interface) or similar for engine control.
🔧 Transmission
Standard
Standard Transmission:
4-Speed Automatic (42RE for 4.7L V8, 46RE for 5.9L V8, 48RE for 8.0L V10)
Optional
Optional Transmission:
5-Speed Manual (NV3500 for 4.7L V8 and some 5.9L V8 applications)
Features
Features:
Electronically controlled transmission, Tow/Haul mode (on automatics), Overdrive gear
Transfer Case
Transfer Case:
NV235 (Manual 4WD), NV244 (Electronic 4WD with Full-Time option)
Fluid Type
Automatic Transmission Fluid Type:
ATF+4 (MS-9602)
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approx. 11.7 quarts (11.1 liters) for 42RE/46RE, 13.2 quarts (12.5 liters) for 48RE
📐 Dimensions
Exterior
Wheelbase:
134.0 inches (3404 mm) for standard cab, 154.7 inches (3930 mm) for club cab
Overall Length:
Varies by cab and bed configuration (approx. 229-249 inches)
Overall Width:
79.1 inches (2009 mm)
Overall Height:
74.6 inches (1895 mm)
Cargo
Bed Lengths:
6.3 feet (Standard Bed), 8.0 feet (Long Bed)
Weights
Curb Weight:
Approx. 4,600 - 5,500 lbs (2087 - 2495 kg) depending on configuration
Gross Vehicle Weight Rating:
6,300 lbs (2858 kg) to 8,500 lbs (3856 kg) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3 Stars (for 2WD models)
Active Features
Active Features:
Four-wheel Anti-lock Braking System (4-wheel ABS), Available Traction Control System (TCS)
ABS Type:
Bosch 5.3 ABS module (common, though variations may exist)
Passive Features
Passive Features:
Driver and Passenger Front Airbags, Seatbelt pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Optional AM/FM Stereo with CD Player, Cassette Player, and available premium audio systems. Basic digital displays for vehicle information.
Driver Assistance
Driver Assistance:
Cruise Control, Available factory trailer brake controller (on some models)
Connectivity
Connectivity:
Basic, primarily focused on audio input via CD/Cassette.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions (refer to manual for specifics)
Engine Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) or as specified in the manual
Fluid Specifications
Engine Oil Type 4.7L:
SAE 5W-30 (API Certified)
Engine Oil Type 5.9L/8.0L:
SAE 10W-30 or 10W-40 (API Certified)
Coolant Type:
Chrysler/Dodge HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3
Known Issues
Known Issues:
Water pump leaks, Radiator failure, Heater core issues, Sway bar link wear, Alternator failure, PCM (Powertrain Control Module) issues, Evaporative Emission Control (EVAP) system leaks, Exhaust manifold cracks (especially on 4.7L V8)
Filter Part Numbers
Oil Filter Part Number 4.7L:
Mopar: 5013470AA (example, exact may vary)
Air Filter Part Number:
Mopar: 53007346 (example, exact may vary)
Fluid Capacities
Engine Oil Capacity 4.7L:
5.5 quarts (5.2 liters) with filter change
Engine Oil Capacity 5.9L:
7.0 quarts (6.6 liters) with filter change
Engine Oil Capacity 8.0L:
7.0 quarts (6.6 liters) with filter change
📚 Vehicle History
Brand Heritage
Brand Heritage:
Dodge has a long history of producing trucks, with the Ram nameplate becoming synonymous with ruggedness and capability since its introduction.
Model Evolution
Model Evolution:
The 2002 model year marked the introduction of the third generation Ram, featuring a significantly revised chassis, updated styling, and more modern interior amenities.
Production
Production Location:
Saltillo, Mexico and Warren, Michigan, USA
Model Lineage
Model Lineage:
Part of the Dodge Ram truck lineage, which began in 1981. The 2002 model represents a significant redesign.
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