2005 Dodge Ram Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Year: 2005 Codes Platform: Ram Heavy Duty (DR/DH/D/W) 👋 Introduction Market Position Segment: Full-size Pickup Truck Target Audience: Commercial users, fleet operators,...

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Taper: Truck

Distributeur:

UGS: 532555

Mots clés: 2005 Cars Dodge Misc Ram Truck

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Codes

Platform:

Ram Heavy Duty (DR/DH/D/W)

👋 Introduction

Market Position

Segment:

Full-size Pickup Truck

Target Audience:

Commercial users, fleet operators, DIY mechanics, truck enthusiasts.

Competitive Analysis

Key Competitors:

Ford F-Series Super Duty, Chevrolet Silverado HD, GMC Sierra HD.

Key Features

Durability:

Renowned for robust construction and heavy-duty capabilities.

Towing Hauling:

Class-leading towing and payload capacities.

Engine Options:

Powerful V8 and efficient diesel engine choices.

📋 Manual Details

Coverage Areas

All Models:

All Engines:

Page Count

Estimated Page Count:

2000+

Manual Type

Type:

Complete Service & Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, diagnostics, repair of all engine variants.

Engine Control System:

ECM, sensors, actuators, fuel injection, ignition timing.

Transmission Manual:

Service and repair procedures for all manual transmissions.

Transmission Automatic:

Service and repair procedures for all automatic transmissions, including torque converter.

Drivetrain 4X4:

Transfer case, front axle, rear axle, drive shafts, U-joints.

Suspension Front:

Independent front suspension (IFS) components, alignment.

Suspension Rear:

Leaf spring system, shock absorbers.

Steering:

Power steering system, steering column, linkage.

Brakes Front:

Disc brakes, calipers, rotors, pads, ABS components.

Brakes Rear:

Disc or drum brakes, parking brake system.

Electrical System:

Battery, charging system, starting system, lighting, fuses, relays.

Body Electrical:

Wiper system, power windows, power locks, mirrors, horn.

HVAC:

Heating, ventilation, and air conditioning system components and service.

Body Exterior:

Panels, doors, tailgate, bumpers, trim.

Body Interior:

Seats, dashboard, trim panels, headliner.

Chassis:

Frame, body mounts, subframes.

Exhaust System:

Exhaust manifolds, catalytic converter, muffler, pipes.

Fuel System:

Fuel tank, fuel pump, fuel lines, injectors.

Cooling System:

Radiator, water pump, thermostat, hoses, fan.

Procedures Included

Basic Maintenance:

Oil changes, fluid checks, filter replacements, tire rotation.

Troubleshooting:

Diagnostic procedures, common problems, fault code interpretation.

Engine Repair:

Engine overhaul, component replacement, timing belt/chain service.

Transmission Repair:

Transmission rebuilds, clutch replacement, fluid service.

Brake Service:

Brake pad/shoe replacement, rotor turning/replacement, brake fluid bleeding.

Electrical Diagnostics:

Wiring diagrams, component testing, circuit diagnosis.

HVAC Repair:

Refrigerant service, component replacement, leak detection.

Suspension Alignment:

Front and rear suspension alignment procedures and specifications.

Chassis Repair:

Frame straightening, body mount replacement.

Bodywork Repair:

Panel replacement, dent repair, welding procedures.

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds).

Diagnostics:

Advanced diagnostic procedures and troubleshooting guides.

Wiring Diagrams:

Detailed electrical wiring diagrams for all systems.

Torque Specifications:

All critical torque specifications for fasteners and components.

Schematics:

System schematics and flow charts.

📊 Manual Specifications

File Format

File Type:

Searchable:

Yes (Text-based PDF)

Printable:

Print Quality

Quality:

High-resolution scans, clear text and images.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Variant 1:

5.7L Magnum V8 (HEMI)

Displacement 1:

5.7 Liters

Horsepower 1:

345 hp @ 5400 rpm

Torque 1:

375 lb-ft @ 4000 rpm

Fuel System 1:

Sequential Multi-port Fuel Injection (MPI)

Engine Variant 2

Engine Variant 2:

5.9L Cummins Turbo Diesel I6

Displacement 2:

5.9 Liters

Horsepower 2:

305 hp @ 2800 rpm

Torque 2:

555 lb-ft @ 1400 rpm

Fuel System 2:

Common Rail Direct Injection (CRDI)

Engine Variant 3

Engine Variant 3:

4.7L Magnum V8

Displacement 3:

4.7 Liters

Horsepower 3:

235 hp @ 4800 rpm

Torque 3:

295 lb-ft @ 3200 rpm

Fuel System 3:

Sequential Multi-port Fuel Injection (MPI)

🔧 Transmission

Standard

Standard Transmission:

6-Speed Manual (NV4500 for some models/engines)

Optional

Optional Transmission 1:

4-Speed Automatic (48RE)

Optional Transmission 2:

5-Speed Automatic (545RFE)

Features

Overdrive:

All automatic transmissions feature overdrive gears.

Transfer Case:

Part-time 4WD system with electronic or manual shift transfer case (depending on trim).

📐 Dimensions

Exterior

Wheelbase Std:

134.7 inches (Standard Bed)

Wheelbase Long:

140.5 inches (Long Bed)

Overall Length Std:

229.7 inches (Standard Bed)

Overall Length Long:

246.4 inches (Long Bed)

Bed Length Std:

76.3 inches

Bed Length Long:

98.3 inches

Weights

Curb Weight Min:

Approx. 5,500 lbs (varies by configuration)

Gvwr Max:

Up to 10,500 lbs (for 3500 models)

Towing Capacity Max:

Up to 10,200 lbs (depending on configuration and axle ratio)

Payload Capacity Max:

Up to 4,160 lbs (depending on configuration)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

Good (for models equipped with airbags)

NHTSA Frontal Passenger:

Good (for models equipped with airbags)

IIHS Frontal Offset:

Acceptable

Active Features

Standard Anti-lock Braking System (ABS).

Traction Control:

Available Traction Control System (TCS).

Passive Features

Airbags Front:

Standard front driver and passenger airbags.

Seatbelts:

Three-point height-adjustable front seat belts; three-point rear seat belts for all seating positions.

Child Anchors:

LATCH (Lower Anchors and Tethers for Children) system on rear seats (depending on cab configuration).

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with CD player, optional satellite radio readiness.

Navigation:

No factory navigation system; aftermarket options available.

Driver Assistance

Cruise Control:

Standard cruise control.

Parking Assist:

No factory parking sensors or cameras; aftermarket options available.

Connectivity

Auxiliary Input:

Optional auxiliary audio input jack.

Bluetooth:

No factory Bluetooth; aftermarket integration often required.

🔧 Maintenance

Service Intervals

Oil Change Interval Gas:

Every 3,000-7,500 miles or 6 months (depending on oil type and driving conditions).

Oil Change Interval Diesel:

Every 7,500 miles or 6 months (using API CJ-4 rated oil).

Transmission Fluid Change:

Every 30,000-60,000 miles for automatic transmissions, check manual for specific recommendations.

Coolant Flush:

Every 30,000 miles or 3 years.

Fluid Specifications

Engine Oil Gas 5.7L:

SAE 5W-20 or 5W-30 (check owner's manual for exact specification); API SN or equivalent.

Engine Oil Diesel 5.9L:

SAE 15W-40; API CJ-4 or CK-4 rated diesel engine oil.

Transmission Fluid 48Re:

ATF+4 (MS-9602)

Transmission Fluid 545Rfe:

ATF+4 (MS-9602)

Transfer Case Fluid:

MS-907, NV273 (e.g., Mopar NP273 Transfer Case Fluid)

Rear Axle Fluid:

API GL-5, SAE 75W-90 (with friction modifier if limited-slip differential).

Known Issues

Cummins Injectors:

Potential failure of the common rail fuel injectors, especially on high-mileage units. Diagnosis and replacement are critical.

Transmission Hard Shifts:

Some 48RE automatic transmissions may develop hard shifting due to worn solenoids or valve body issues.

Heater Core Leaks:

Heater core can be prone to leaks, often requiring dashboard removal for replacement.

Front Suspension Wear:

Ball joints, tie rod ends, and track bar bushings can wear prematurely due to the truck's weight and usage.

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long history of producing robust and capable trucks dating back to the 1930s.

Model Evolution

Ram Nameplate:

The Ram nameplate was introduced in 1981, becoming a distinct Dodge division brand in 2009.

Third Generation:

The 2005 model year belongs to the third generation of Ram trucks (2002-2008), characterized by its bold, aggressive styling and significantly updated powertrains.

Production

Manufacturing Location:

Saltillo, Mexico; Warren, Michigan, USA.

Production Years For Generation:

2002-2008

🏆 Awards & Recognition

Recognitions

Cumming Engine Award:

The 5.9L Cummins engine was highly acclaimed for its durability and power, often cited in industry reviews.

Ratings

Truck Of The Year:

Previous generations of the Ram truck have received various 'Truck of the Year' awards from automotive publications.

Certifications

Emissions Compliance:

Designed to meet all applicable emissions standards for the 2005 model year.