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Dodge Ram Truck 2004 DR Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Year: 2004 Body Style: Full-size Pickup Truck Generation Generation Designation: Third Generation (2002-2008) Codes Platform: Chrysler DB Platform 👋 Introduction Market...
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Dodge Ram Truck 2004 DR Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Truck
Year:
2004
Body Style:
Full-size Pickup Truck
Generation
Generation Designation:
Third Generation (2002-2008)
Codes
Platform:
Chrysler DB Platform
👋 Introduction
Market Position
Positioning:
Essential resource for DIY enthusiasts, professional mechanics, and restoration specialists working on the 2004 Dodge Ram Truck.
Competitive Analysis
Advantage:
Provides factory-level detail, comprehensive coverage, and diagnostic information often unavailable in generic repair manuals.
Key Features
Features:
Detailed illustrations, diagrams, wiring schematics, step-by-step instructions, extensive specifications, and diagnostic procedures.
📋 Manual Details
Coverage Areas
Coverage:
Complete repair, maintenance, diagnostics, troubleshooting, and restoration of the 2004 Dodge Ram Truck.
Page Count
Estimated Pages:
Over 2500
Manual Type
Type:
Factory Service Manual (OEM FSM)
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Systems, Fuel System, Exhaust System, Cooling System, Automatic Transmission.
Chassis:
Suspension, Brakes, Steering, Differential & Driveline, Tires/Wheels, Frame & Bumpers.
Electrical & Body:
Body, Heating & Air Conditioning, Emissions Control, Audio/Video, Chime/Buzzer, Clock, Electronic Control Modules (ECMs), Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Navigation/Telecommunication, Wiring.
Procedures Included
Repair Procedures:
Removal, installation, disassembly, assembly, diagnosis, testing, adjustments, and rebuilding for all major components and systems.
Maintenance:
Lubrication, fluid changes, filter replacements, inspections, and preventative maintenance schedules.
Diagnostics:
Detailed diagnostic trees, troubleshooting guides, and DTC (Diagnostic Trouble Code) explanations.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete system overhauls and advanced electrical troubleshooting.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all devices capable of opening PDF files; requires a PDF reader.
Print Quality
Quality:
High-resolution digital format, suitable for printing individual pages or sections.
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
4.7L Magnum V8, 5.7L HEMI V8, 3.7L Magnum V6, 5.9L Cummins Turbo Diesel (depending on chassis/configuration).
Performance
4.7L Magnum V8 Hp:
Approx. 235 hp
4.7L Magnum V8 Torque:
Approx. 300 lb-ft
5.7L Hemi V8 Hp:
Approx. 345 hp
5.7L Hemi V8 Torque:
Approx. 375 lb-ft
Fuel System
Fuel Delivery:
Multi-port Electronic Fuel Injection (MPI) for gasoline engines; Mechanical injection for Cummins diesel.
🔧 Transmission
Standard
Transmission Options:
4-speed automatic (45RFE/48RE), 5-speed manual (NV3500/NV4500 for specific applications).
Optional
Optional Transmissions:
5.7L HEMI often paired with the 545RFE 5-speed automatic.
Features
Transmission Features:
Overdrive, torque converter lock-up, electronic control for automatic transmissions.
📐 Dimensions
Exterior
Wheelbase Options:
Various, including 124.5" (Standard Cab), 140.5" (Quad Cab/Long Bed), 160.3" (Mega Cab).
Weights
Curb Weight Range:
Approx. 4,800 - 6,500 lbs (depending on configuration).
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
Generally good for its class, though specific ratings vary by year and configuration.
Active Features
Active Safety:
Anti-lock Braking System (ABS), available Traction Control System (TCS).
Passive Features
Passive Safety:
Driver and passenger front airbags, available side curtain airbags (Mega Cab).
💡 Technology Features
Infotainment
Infotainment Features:
Standard AM/FM radio with CD player; optional Infinity audio system, cassette player, or early satellite radio integration.
Driver Assistance
Driver Assistance:
Limited to ABS and Traction Control. No advanced driver-assistance systems (ADAS) found on modern vehicles.
Connectivity
Connectivity:
No Bluetooth or USB connectivity standard. May have provision for aftermarket stereo upgrades.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type used (refer to manual for specifics).
Tire Rotation Interval:
Every 6,000-8,000 miles.
Fluid Specifications
Engine Oil 4.7L:
SAE 5W-30 (API SN or newer, meeting Chrysler MS-6395)
Engine Oil 5.7L:
SAE 5W-20 (API SN or newer, meeting Chrysler MS-6395)
Transmission Fluid 45Rfe/48Re:
ATF+4 (Chrysler MS-9602)
Known Issues
Common Issues:
Cracked exhaust manifolds (4.7L), water pump leaks, plenum gasket leaks (older models, less common on '04), interior trim wear, potential transmission issues (specific to usage and maintenance).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Dodge has a long history of producing robust and capable trucks, with the Ram line evolving from the original Dodge D-Series.
Model Evolution
Third Gen Evolution:
The third generation introduced a significantly redesigned exterior and interior, more powerful engine options (including the HEMI), and an extended cab (Quad Cab) and later the Mega Cab for increased passenger space.
Production
Manufacturing Locations:
Primarily Saltillo, Mexico and Warren, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
The Dodge Ram series has received various 'Truck of the Year' awards from different publications over its history, though specific accolades for the 2004 model may vary.
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