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2006 Dodge Ram Truck Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Year: 2006 Codes Platform Code: DR/DH/D1/DC/DM 👋 Introduction Market Position Segment: Full-size Pickup Truck Competitive Analysis Key Competitors: Ford F-Series, Chevrolet...
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UGS: 322269
Mots clés: 2006 Cars Dodge Misc Ram Truck
2006 Dodge Ram Truck Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Truck
Year:
2006
Codes
Platform Code:
DR/DH/D1/DC/DM
👋 Introduction
Market Position
Segment:
Full-size Pickup Truck
Competitive Analysis
Key Competitors:
Ford F-Series, Chevrolet Silverado, GMC Sierra, Toyota Tundra
Key Features
Model Identity:
The 2006 Ram Truck represents a highly capable and robust full-size pickup known for its distinctive styling and towing prowess.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Page Count
Estimated Pages:
2500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission (Automatic & Manual), Drivetrain, Fuel System, Exhaust System
Chassis:
Suspension, Steering, Brakes, Wheels & Tires
Body & Electrical:
Body Exterior, Body Interior, HVAC, Electrical Systems (including Powertrain Control, Body Control, Instrument Cluster, Lighting, Audio, Security)
HVAC:
Air Conditioning, Heating, Ventilation System Diagnostics and Repair.
Body:
Exterior panels, bumpers, doors, hood, tailgate, interior trim, seats, glass replacement.
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication
Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics, Electrical Schematics
Repair:
Component Removal & Installation, Adjustments, Rebuilding Procedures (where applicable)
Diagnostics:
Detailed diagnostic trees for electrical faults and mechanical issues.
Suspension Repair:
Front and rear suspension component replacement (ball joints, tie rods, control arms, shocks/struts, leaf springs).
Brake System Repair:
Front and rear brake system diagnostics, component replacement (rotors, pads, calipers, lines, master cylinder), parking brake service.
Steering System Repair:
Power steering system diagnostics, pump and rack replacement, alignment procedures.
Electrical Schematics:
Complete wiring diagrams for all vehicle systems.
Torque Specifications:
Precise torque values for all fasteners during assembly and repair.
Alignment Specifications:
Front and rear wheel alignment specifications.
Lubrication Points:
Chassis lubrication points and recommended lubricant types.
Fuel System Repair:
Fuel pump replacement, fuel injector service, fuel filter replacement (if applicable).
Exhaust System Repair:
Catalytic converter replacement, muffler and pipe service.
Cooling System Repair:
Radiator, water pump, thermostat, heater core replacement.
Ignition System Service:
Spark plug replacement, ignition coil service.
Starter And Alternator Service:
Removal, installation, and testing of starter motor and alternator.
Body Panel Repair:
Procedures for dent repair, panel replacement, and rust mitigation.
Interior Trim Removal:
Detailed instructions for removing and reinstalling interior components for access.
Driver Information System Troubleshooting:
Diagnosis of instrument cluster and warning light issues.
Technical Depth
Depth:
Comprehensive; covers from basic fluid checks to complete engine and transmission overhauls, including electrical system diagnostics and bodywork repairs.
📊 Manual Specifications
File Format
Searchability:
Searchable PDF text allows for quick location of specific topics.
Print Quality
Image Resolution:
High-resolution illustrations and diagrams ensuring clarity.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
4.7L Magnum V8 (235 hp @ 4500 rpm, 300 lb-ft @ 3400 rpm), 5.7L HEMI V8 (345 hp @ 5000 rpm, 375 lb-ft @ 4000 rpm), 3.7L Magnum V6 (215 hp @ 5200 rpm, 235 lb-ft @ 4000 rpm)
Performance
Torque Curve Emphasis:
Emphasis on low-end torque for towing and hauling, particularly with HEMI V8.
Fuel System
Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Engine Codes
V8 Magnum Code:
260
Hemi Code:
261
V6 Magnum Code:
250
Cooling System
Coolant Type:
MOPAR OAT (Organic Additive Technology) Antifreeze/Coolant, 5/150 Formula (MS-9769)
🔧 Transmission
Standard
Standard Transmission:
4-Speed Automatic (42RLE for V6, 45RFE/545RFE for V8)
Optional
Optional Transmission:
6-Speed Manual (NV3500 for V6, NV4500HD for V8 - less common)
Features
Overdrive Gears:
All automatic transmissions feature overdrive gears for improved fuel economy.
Fluid Specifications
Automatic Transmission Fluid:
Mopar ATF+4 (MS-9602)
Manual Transmission Fluid:
NV3500: Mopar Manual Transmission Lubricant (MS-90328) or equivalent; NV4500HD: Dexron III or Mercon compatible ATF
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Extended Cab (Quad Cab), Crew Cab
Bed Lengths:
6'4" (Short Bed), 8'0" (Long Bed)
Weights
Gross Vehicle Weight Rating:
Varies by configuration, typically 6,000-8,500 lbs (GVWR)
Curb Weight:
Varies significantly by configuration, typically 4,500-5,500 lbs
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3-star rating for 2WD and 4WD models.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags:
Standard front airbags.
Seat Belts:
Three-point seat belts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Optional AM/FM stereo with CD player, Sirius Satellite Radio compatibility, and premium audio systems available on higher trims.
Driver Assistance
Parking Assist:
Optional rear parking assist sensors.
Connectivity
Trailer Tow Prep:
Available trailer tow packages including wiring harnesses and hitch receivers.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles (severe duty) or 7,500 miles (normal duty) with synthetic blend or full synthetic oil. Consult manual for specific oil viscosity and capacity.
Tire Rotation:
Every 7,500 miles
Engine Air Filter Replacement:
Inspect every 15,000 miles, replace as needed.
Fluid Specifications
Engine Oil Specification:
API Certified SAE 5W-20 (for 4.7L and 5.7L HEMI under normal conditions, consult manual for other temps/engines) or SAE 5W-30. Refer to oil filler cap or owner's manual for precise specification.
Coolant Capacity:
Approximately 13-15 quarts (depending on engine and radiator size).
Known Issues
Powertrain Common Complaints:
Lifter tick in 5.7L HEMI (often related to MDS system or oil viscosity), potential transmission issues (especially 45RFE/545RFE in heavy-duty use), exhaust manifold cracks (HEMI).
Chassis Common Complaints:
Ball joint wear, tie rod end wear, potential for frame rust in certain climates, water pump leaks.
Electrical Common Complaints:
Instrument cluster failures, TIPM (Total Integrated Power Module) issues, ABS sensor failures.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long-standing history in the truck market, known for its durable and powerful offerings.
Model Evolution
Third Generation Ram:
The 2006 model year falls within the third generation of the Dodge Ram, which debuted for the 2002 model year and received a significant update for 2006, including styling revisions and powertrain enhancements.
Production
Assembly Locations:
Saltillo, Mexico; Warren, Michigan, USA
🏆 Awards & Recognition
Recognitions
Robustness Reputation:
Often cited for its strong frame and powertrain, making it a popular choice for towing and work applications.
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