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Dodge Ram Truck 1990 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Year: 1990 Generation Generation: Second Generation (BR/BE series) 👋 Introduction Market Position Market Position: Full-size pickup truck serving a broad consumer...
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Taper: Truck
Distributeur:
UGS: 397906
Mots clés: 1990 Cars Dodge Misc Ram Truck
Dodge Ram Truck 1990 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Truck
Year:
1990
Generation
Generation:
Second Generation (BR/BE series)
👋 Introduction
Market Position
Market Position:
Full-size pickup truck serving a broad consumer and commercial market. Known for its robust construction and towing capability.
Competitive Analysis
Competitive Analysis:
Competed against other major American full-size trucks like the Ford F-Series and Chevrolet C/K series. Offered a blend of power, utility, and a more driver-focused interior for its era.
Key Features
Key Features:
Strong V8 engine options, robust suspension, available 4-wheel drive, various bed lengths and cab configurations, significant towing and payload capacities.
📋 Manual Details
Coverage Areas
Coverage Areas:
Full Service and Repair Instructions
Page Count
Page Count:
Not Specified (Assumed comprehensive for a workshop manual)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Not Specified (Likely printed, potentially available in PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emission controls, engine management (ECU)
Transmission Systems:
Manual transmission, automatic transmission, clutch, driveline, transfer case (for 4WD models)
Suspension Steering:
Front suspension, rear suspension, steering system, power steering
Brake Systems:
Front brakes (disc), rear brakes (drum or disc depending on configuration), parking brake, ABS (if equipped)
Electrical Systems:
Battery, charging system, starting system, lighting, instruments, wiring diagrams, fuses, relays, accessories
Body Chassis:
Body construction, exterior trim, interior trim, doors, windows, seats, chassis components
HVAC:
Heating, ventilation, and air conditioning (HVAC) system
Fuel Tank And Lines:
Inspection, service, and replacement of fuel tank, fuel pump, fuel lines, and filters.
Exhaust System:
Catalytic converter, mufflers, exhaust pipes, and oxygen sensors.
Instrument Panel:
Removal, installation, and repair of gauges, warning lights, and indicators.
Power Accessories:
Power windows, power door locks, cruise control, and other power-operated features.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement
Repair Procedures:
Engine overhaul, transmission rebuild, brake component replacement, suspension component repair, electrical system troubleshooting
Troubleshooting Diagnostics:
Diagnostic charts, symptom-based troubleshooting, fault code interpretation (if applicable)
Body And Frame Repair:
Body panel alignment, rust repair techniques, collision repair guidelines, frame straightening procedures.
Wheel Alignment Specifications:
Front and rear wheel alignment angles, caster, camber, toe specifications.
Tire And Wheel Information:
Recommended tire sizes, inflation pressures, wheel bolt patterns (e.g., 5x5.5 inch for many models).
Refrigerant Handling:
Procedures for servicing the air conditioning system, including refrigerant evacuation and recharge (if the manual covers A/C system details).
Technical Depth
Technical Depth:
Comprehensive (covers from routine maintenance to complete overhauls and diagnostics)
Diagnostic Troubleshooting Charts:
Detailed symptom-to-cause diagnostic tables for various systems, aiding in efficient fault finding.
Torque Specifications:
Precise torque values for all critical fasteners, including engine components, suspension parts, and driveline assemblies.
Electrical Schematics:
Comprehensive wiring diagrams for all vehicle electrical systems, including power distribution, lighting, engine controls, and accessories.
📊 Manual Specifications
File Format
File Format:
Not Specified (If digital, likely PDF)
Print Quality
Print Quality:
Not Specified (Assumed professional quality for a workshop manual)
Binding Type
Binding Type:
Not Specified (If printed, likely bound for durability)
Paper Type
Paper Type:
Not Specified (If printed, typically durable paper suitable for workshop environments)
⚙️ Engine Specifications
Primary Engine
Engine Options:
5.2L V8 (318 cu in), 5.9L V8 (360 cu in), 5.9L Inline-6 Diesel (Cummins Turbo Diesel)
Performance
Horsepower Range:
Approx. 140-160 hp for gasoline V8s, 160-180 hp for Cummins Diesel
Torque Range:
Approx. 260-280 lb-ft for gasoline V8s, 400-440 lb-ft for Cummins Diesel
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) for gasoline engines, mechanical injection pump for Cummins Diesel
Engine Management
Engine Control Unit:
Chrysler's electronic engine control (EEC) systems
🔧 Transmission
Standard
Manual Transmission:
Getrag 5-speed manual (NV4500 likely phased in for later models of this generation, but potentially available)
Optional
Automatic Transmission:
TorqueFlite A518 (3-speed with overdrive) or A727 (3-speed)
Features
Drivetrain:
2WD (Rear Wheel Drive), 4WD (Four Wheel Drive)
📐 Dimensions
Exterior
Wheelbase:
Varied by configuration (e.g., 115" for standard cab, 131" for club cab, 135" for long bed)
Bed Lengths:
Approx. 6.5 ft (short bed), 8 ft (long bed)
Weights
Curb Weight:
Varied by configuration (e.g., 3800-4800 lbs)
Gross Vehicle Weight Rating Gvwr:
Varied by configuration (e.g., 5800-6300 lbs for light-duty, higher for heavy-duty variants)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not readily available in a standardized format for this era; relied on internal testing and industry standards of the time.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) - typically rear-wheel ABS on gasoline models, optional on some diesel models.
Passive Features
Passive Safety Features:
Seat belts (lap and shoulder belts), energy-absorbing steering column, reinforced cab structure.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio with cassette player. Optional premium sound systems. Manual will detail common diagnostics and repair for these units.
Driver Assistance
Driver Assistance Features:
Limited; ABS was the primary driver assistance feature available.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or USB. Focus is on analog controls and basic electronics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 3 months for gasoline engines; consult manual for diesel recommendations (often longer).
Transmission Fluid Change:
Every 30,000-60,000 miles depending on driving conditions and transmission type.
Coolant Flush:
Every 30,000 miles or 2 years for standard coolant; longer for extended life coolants (consult manual).
Fluid Specifications
Engine Oil Type:
API SG or SH service classification. Viscosity: SAE 10W-30 or 10W-40 recommended for most operating temperatures. Cummins Diesel requires specific heavy-duty diesel engine oil (e.g., API CD/CE or CF-4).
Transmission Fluid Type:
ATF+3 or equivalent for automatic transmissions (A518/A727). Manual transmissions use SAE 75W-90 or 75W-140 gear oil (specific type varies).
Coolant Type:
Ethylene glycol based antifreeze, typically a 50/50 mixture with distilled water. Mopar Antifreeze/Coolant (HOAT) is generally recommended.
Brake Fluid Type:
DOT 3 brake fluid
Known Issues
Common Issues:
Radiator leaks, alternator failure, fuel pump issues (gasoline), exhaust manifold leaks, aging rubber bushings and hoses, potential for rust on body panels and frame, transmission cooler line leaks (automatic).
Cummins Diesel Specific Issues:
Injector pump failure (VE pump issues), crankshaft thrust bearing wear (early models), intake manifold cracking (rare).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Dodge has a long history of producing trucks, with the Ram nameplate becoming prominent in the 1980s, building on its reputation for ruggedness and capability.
Model Evolution
Model Evolution:
The 1990 model year falls within the second generation (BR/BE) of the Ram trucks, which introduced a significant redesign with a more aerodynamic front end, improved interior comfort, and the introduction of the potent Cummins turbodiesel engine.
Production
Production Years:
1990 Dodge Ram trucks were produced as part of the second generation, which ran from 1981 to 1993.
Manufacturing Locations:
Primarily manufactured in North America (e.g., Warren, Michigan; Saltillo, Mexico).
🏆 Awards & Recognition
Recognitions
Truck Of The Year Awards:
While the 1990 model itself may not have specific "Truck of the Year" awards listed for that exact year, the Dodge Ram line has historically been recognized for its capability and durability. The introduction of the Cummins Diesel was particularly impactful, earning it praise and a strong following.
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