Target Market:
Owners and technicians seeking in-depth repair and maintenance information for 1996-1997 Dodge Ram Trucks
Manual Advantage:
Offers professional-level detail typically found in factory service manuals, covering a wide range of systems and procedures.
Completeness:
Covers all major mechanical, electrical, and body systems for the specified model years.
Diagnostic Focus:
Strong emphasis on troubleshooting and diagnosing issues using a systematic approach.
Body Styles Covered:
Regular Cab, Club Cab, Quad Cab (late 1997 models), Chassis Cab
Drivetrains Covered:
2WD (Two-Wheel Drive), 4WD (Four-Wheel Drive)
Trim Levels Covered:
All factory trim levels (e.g., ST, SLT, Laramie, Sport)
Estimated Page Count:
1000+
Type:
Service Repair Workshop Manual
Format:
Digital (Likely PDF, though not explicitly stated)
Engine Mechanical:
Complete overhaul, inspection, diagnostics, and repair of all engines
Engine Performance:
Fuel system, ignition system, emission control systems, cooling system, lubrication system
Transmission Manual:
NV3500, NV4500 manual transmissions: overhaul, clutch, drive shafts
Transmission Automatic:
46RE, 47RE automatic transmissions: overhaul, torque converter, valve body, diagnostics
Drivetrain Components:
Front and rear axles, differentials, transfer cases (NV235, NV241, NV243, NV244)
Suspension System:
Front and rear suspension, steering system (rack and pinion, power steering)
Braking System:
Front and rear brakes (disc/drum), ABS (Anti-lock Braking System) components and diagnostics
Electrical System:
Battery, charging system, starting system, lighting, accessories, wiring diagrams
Body And Chassis:
Frame, body panels, doors, glass, interior trim, bumpers
HVAC System:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnostics and repair
Diagnostic Trouble Codes:
OBD-II (On-Board Diagnostics II) codes and troubleshooting procedures
Preventative Maintenance:
Oil changes, filter replacements, fluid checks, belt inspections, spark plug replacement
Component Repair:
Detailed step-by-step instructions for overhauling and repairing all major components
Troubleshooting Diagnostics:
Systematic approaches to identifying and resolving common and complex issues
Special Tools:
Identification and usage of specialized tools required for specific repairs
Specifications Tolerances:
Torque specifications, clearances, fluid capacities, and other critical data
Wiring Diagrams:
Comprehensive electrical schematics for accurate troubleshooting
Depth Of Coverage:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
Target Audience:
Professional mechanics and experienced DIY enthusiasts
Engine Options:
3.9L Magnum V6, 5.2L Magnum V8, 5.9L Magnum V8, 8.0L Magnum V10
3.9L V6 Horsepower:
Approx. 175 hp @ 4800 rpm
3.9L V6 Torque:
Approx. 230 lb-ft @ 3200 rpm
5.2L V8 Horsepower:
Approx. 220 hp @ 4400 rpm
5.2L V8 Torque:
Approx. 295 lb-ft @ 3200 rpm
5.9L V8 Horsepower:
Approx. 235 hp @ 4000 rpm
5.9L V8 Torque:
Approx. 335 lb-ft @ 3200 rpm
8.0L V10 Horsepower:
Approx. 300 hp @ 4000 rpm
8.0L V10 Torque:
Approx. 450 lb-ft @ 3200 rpm
Fuel Delivery:
Multi-Point Fuel Injection (MPI) for all Magnum engines
Standard Transmission Type:
5-speed manual (NV3500) available on some V6 and 5.2L V8 models
Optional Transmission Type:
4-speed automatic (46RE, 47RE) standard on many V8 and V10 models
Automatic Transmission Features:
Electronically controlled, overdrive gear
Manual Transmission Features:
Heavy-duty design for truck applications
Wheelbase Options:
111.9" (Regular Cab), 134.9" (Club Cab), 138.9" (Quad Cab)
Overall Length Range:
Approx. 203" to 235" (depending on configuration)
Bed Length Options:
6.3 ft (short bed), 8.0 ft (long bed)
Gross Vehicle Weight Rating Range:
5,500 lbs to 8,800 lbs (depending on configuration)
Oil Change Interval:
Typically 3,000 miles or 3 months, or 7,500 miles/6 months with synthetic oil (refer to manual for specific engine/oil type)
Engine Coolant Flush:
Every 30,000 miles or 2 years (Chrysler OAT coolant or equivalent)
Transmission Fluid Change:
Automatic: Every 60,000 miles or 4 years (ATF+3 or ATF+4 depending on specific transmission and year updates)
Spark Plug Replacement:
V6: ~100,000 miles; V8: ~100,000 miles (depending on plug type used, e.g., platinum)
Engine Oil Specification:
Refer to manual: typically SAE 5W-30 or 10W-30 for V6/V8, SAE 15W-40 for V10 (check specific engine and climate)
Transmission Fluid Automatic:
ATF+3 (Chrysler Mopar Automatic Transmission Fluid) or equivalent. Later models may use ATF+4. Consult manual.
Transmission Fluid Manual:
Refer to manual: typically SAE 75W-90 synthetic gear oil for NV3500/NV4500.
Coolant Specification:
Chrysler OAT (Organic Additive Technology) coolant or equivalent (typically Mopar 5 Year / 100,000 Mile Coolant).
Common Engine Issues:
Intake manifold gasket leaks (3.9L/5.2L/5.9L V8), exhaust manifold cracks, distributor housing failure (Magnum engines).
Common Transmission Issues:
Automatic transmission 'slipping' or harsh shifting (internal wear), manual clutch wear.
Common Drivetrain Issues:
U-joint wear, differential noise.
Common Electrical Issues:
Headlight switch failure, instrument cluster issues, intermittent power to accessories.
Common Chassis Issues:
Radiator support rust, frame rust in certain climates, ball joint wear.
Dodge Truck Legacy:
Dodge has a long-standing history of producing robust and capable trucks, beginning with the Power Wagon.
Second Gen Ram Introduction:
The second generation Ram (BR/BE) was introduced in 1994, marking a significant redesign with a bold, aggressive styling that resonated with truck buyers.
1996 Updates:
Minor refinements, potential introduction of new option packages.
1997 Updates:
Introduction of the Quad Cab body style, potential powertrain refinements.
Manufacturing Location:
Saltillo Truck Plant, Mexico; Warren Truck Assembly Plant, Michigan, USA