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Dodge Ram Truck Series With 3.7L 4.7L 5.7L 5.9L 5.9L Diesel Engines Complete Workshop Service Repair Manual 2003

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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Series Year: 2003 Codes Platform Code: Third Generation Ram (DR/DH/D1) 👋 Introduction Market Position Vehicle Segment: Full-size pickup truck. Competitive Analysis...
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UGS: 442042
Mots clés: 2003 Cars Dodge Misc Ram Truck
Dodge Ram Truck Series With 3.7L 4.7L 5.7L 5.9L 5.9L Diesel Engines Complete Workshop Service Repair Manual 2003
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Truck Series
Year:
2003
Codes
Platform Code:
Third Generation Ram (DR/DH/D1)
👋 Introduction
Market Position
Vehicle Segment:
Full-size pickup truck.
Competitive Analysis
Key Competitors 2003:
Ford F-Series, Chevrolet Silverado, GMC Sierra, Toyota Tundra, Nissan Titan (introduced later).
Key Features
Vehicle Strengths:
Robust construction, strong towing and payload capacities, choice of powerful V8 and diesel engines, comfortable interior for its class, diverse configurations (2WD/4WD, cab styles, bed lengths).
📋 Manual Details
Coverage Areas
Engines Covered:
3.7L Magnum V6, 4.7L Magnum V8, 5.7L HEMI V8, 5.9L Cummins Turbo Diesel I6
Page Count
Estimated Pages:
1500-2000+ (typical for a complete workshop manual of this era and scope)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (all variants), fuel system (all variants), ignition system (all variants), exhaust system (all variants), transmission (automatic and manual), drivetrain components (rear axle, 4WD systems).
Chassis:
Suspension (front and rear), steering system, brake system (front and rear, ABS, VDC).
Electrical:
Charging system, starting system, lighting system, instrument cluster, body control modules, power accessories, HVAC electrical controls, diagnostic connector (OBD-II).
Body:
Exterior body panels, interior trim, doors, windows, locks, glass, paint repair, chassis lubrication.
Procedures Included
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical schematics interpretation.
Maintenance:
Routine maintenance schedules, oil changes, filter replacements, fluid level checks, tire rotation, tune-ups.
Repairs:
Engine overhaul, transmission rebuild, brake component replacement, suspension repair, electrical component diagnosis and replacement, body panel repair.
Specifications:
Torque specifications for all fasteners, diagnostic specifications, performance specifications, alignment specifications.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance and fluid changes to complete engine and transmission rebuilds, complex electrical diagnostics, and body repairs. Suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
PDF Features:
Searchable text, high-resolution diagrams, printable pages, bookmark functionality.
Print Quality
Diagram Clarity:
High-quality, detailed schematics and illustrations for clear understanding of procedures and component locations.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Emulation:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
3.7L Magnum V6:
Displacement: 3.7L (226 cu in), Configuration: V6, Fuel System: Sequential MPI, Horsepower: ~215 hp @ 5200 rpm, Torque: ~235 lb-ft @ 4000 rpm. Features: SOHC, Iron block, Aluminum heads.
4.7L Magnum V8:
Displacement: 4.7L (287 cu in), Configuration: V8, Fuel System: Sequential MPI, Horsepower: ~245-260 hp @ 5200 rpm, Torque: ~300-325 lb-ft @ 3600 rpm. Features: SOHC, Iron block, Aluminum heads. Note: Improved version of the older 5.2L/5.9L Magnum.
5.7L Hemi V8:
Displacement: 5.7L (345 cu in), Configuration: V8, Fuel System: Sequential MPI, Horsepower: ~345-360 hp @ 5000-5200 rpm, Torque: ~375-390 lb-ft @ 4000-4200 rpm. Features: OHV, Multi-displacement System (MDS) introduced later in the generation, Iron block, Aluminum heads.
5.9L Cummins Turbo Diesel I6:
Displacement: 5.9L (359 cu in), Configuration: Inline 6-cylinder, Fuel System: High-pressure common rail (HPCR) for 2003, Turbocharged, Intercooled, Horsepower: ~250-305 hp @ 2900 rpm, Torque: ~555-600 lb-ft @ 1400-1600 rpm. Features: OHV, Cast iron block and head, Known for durability and towing.
Performance
Fuel Type Gas:
Unleaded gasoline (87 octane recommended for 3.7L & 4.7L, 89 octane for 5.7L HEMI generally).
Fuel Type Diesel:
Diesel fuel (ULSD - Ultra-Low Sulfur Diesel required for 2003 and later).
Fuel System
Injection Type:
Multi-port Fuel Injection (MPI) for gasoline engines. High-pressure common rail (HPCR) for 5.9L Cummins.
🔧 Transmission
Standard
Automatic Transmission:
4-speed automatic (45RFE/48RE for V8s, 42RLE for V6). 48RE is a heavy-duty version of the 47RH/RE.
Optional
Manual Transmission:
5-speed manual (NV3500 for V6, NV4500 for V8/Diesel).
Features
Drivetrain Options:
2WD (RWD), 4WD with part-time transfer case (manual or electronic shift depending on trim).
📐 Dimensions
Exterior
Wheelbase Options:
Varied by cab and bed configuration (e.g., 130.2" for regular cab, short bed; 148.7" for crew cab, short bed; 160.7" for regular cab, long bed).
Overall Length Options:
Varied by configuration, generally from 209.7" to 243.7".
Cargo
Bed Length Options:
Short Bed (approx. 6.3 ft), Long Bed (approx. 8 ft).
Weights
Curb Weight Range:
Approximately 4,600 lbs to 6,000+ lbs, depending on configuration and engine.
Towing Capacity Max:
Up to ~10,000 lbs (properly equipped, typically with 5.9L Cummins or 5.7L HEMI and appropriate axle ratio/package).
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Not directly applicable to this era's reporting format in a standardized way, but the generation generally performed adequately for its class.
NHTSA Frontal Impact Passenger:
Not directly applicable to this era's reporting format in a standardized way.
Active Features
ABS:
Standard on all models.
Traction Control:
Available on certain trims/options, particularly with 4WD.
Passive Features
Airbags:
Driver and passenger front airbags standard.
Seat Belts:
Three-point seat belts with pretensioners.
💡 Technology Features
Infotainment
Audio Systems:
Factory AM/FM/CD players, optional Infinity premium audio systems. Cassette players still available on some base models. Auxiliary input ports not standard, may require aftermarket solution.
Navigation:
Rare factory navigation systems available on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims.
Parking Assistance:
Rear parking sensors were an option on some higher trim levels.
Connectivity
Bluetooth:
Not available from the factory in 2003. Aftermarket solutions required.
Usb Port:
Not available from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval Gas:
Every 5,000-7,500 miles or 6 months, depending on driving conditions and oil type used. Refer to specific engine recommendation.
Oil Change Interval Diesel:
Every 7,500-15,000 miles or 6-12 months, depending on oil quality and driving conditions (heavy towing may require more frequent changes). Cummins 5.9L often uses longer intervals with high-quality synthetic diesel oil.
Transmission Fluid Change:
Typically every 30,000-60,000 miles for automatic transmissions. Diesel manual transmissions may have longer intervals. Refer to manual for specific fluid type and procedure.
Fluid Specifications
Engine Oil 3.7L/4.7L:
SAE 5W-30 (check manual for specific API service classification). Capacity: ~5-6 quarts.
Engine Oil 5.7L Hemi:
SAE 5W-20 (check manual for specific API service classification). Capacity: ~7 quarts.
Engine Oil 5.9L Cummins:
API CJ-4 or CI-4 rated synthetic diesel oil (e.g., 15W-40 or 5W-40 for colder climates). Capacity: ~11-12 quarts. Use only dedicated diesel engine oil.
Transmission Fluid Automatic:
ATF+4 (Chrysler's proprietary fluid). Capacity varies by transmission model.
Transmission Fluid Manual Nv3500:
GL-3 or GL-4 gear oil (e.g., 75W-90). Capacity: ~2.3 quarts.
Transmission Fluid Manual Nv4500:
GL-3 or GL-4 gear oil (e.g., 75W-90 or 75W-85). Capacity: ~3.5 quarts.
Coolant:
HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT or equivalent. Pre-mixed 50/50 is common. Capacity: ~14-18 quarts depending on engine and radiator size.
Brake Fluid:
DOT 3.
Known Issues
Common Diesel Issues 5.9L:
Lift pump failures (VP44 injection pump can be sensitive to fuel pressure), occasional injector issues, crank position sensor failures, exhaust manifold cracks (less common on early 3rd gen vs 2nd gen).
Common Gasoline Issues:
Cooling system leaks (radiator, water pump), intermittent misfires (spark plugs, coil packs), exhaust manifold cracks (especially on earlier V8s), throttle body issues, ABS sensor failures.
Common Transmission Issues:
Automatic transmission solenoid issues, torque converter problems, eventual wear on clutches in high-mileage units. Manual transmissions are generally robust.
Common Chassis Issues:
Ball joint wear, tie rod end wear, U-joint wear (especially on driveshafts), front suspension component wear, potential for rust in certain climates.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable trucks, with the 'Ram' nameplate signifying ruggedness and utility since its introduction in 1981.
Model Evolution
Third Generation Introduction:
The 2002 model year marked the introduction of the third generation Ram (DB/DC/DM platform), featuring a significantly redesigned exterior and interior, improved chassis, and new powertrain options. The 2003 model year continued this generation with refinements and the introduction of the HEMI engine.
Production
Manufacturing Locations:
Primarily Saltillo, Mexico, and Warren, Michigan.
Production Years For Generation:
2002-2008
🏆 Awards & Recognition
Recognitions
Motor Trend Truck Of The Year:
The Dodge Ram was a strong contender in its segment but did not win MotorTrend's Truck of the Year award for the 2003 model year (that went to the Ford F-150).
J.D. Power Dependability:
J.D. Power and Associates ratings for this generation of Ram varied, with some areas showing strengths and others indicating average or below-average reliability compared to competitors. The 5.9L Cummins was consistently rated highly for durability.
Ratings
Kbb Resale Value:
The Ram Truck series, especially diesel models, typically held good to excellent resale value due to their durability and towing capabilities.
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