🏷️ Basic Information

Make:

Dodge

Model:

Town & Country / Caravan / Voyager

Model Code:

RS / RG Platform

Production Year:

2002

Generation Designation:

Third Generation (RG/RS Body Style)

Generation Years:

1996-2007 (with mid-cycle refresh for 2001)

Chassis Code:

RG (Dodge Grand Caravan, Plymouth Grand Voyager, Chrysler Grand Voyager, Chrysler Town & Country) / RS (Dodge Caravan, Plymouth Voyager, Chrysler Voyager, Chrysler Town & Country)

👋 Introduction

Vehicle Segment:

Full-size minivan

Target Audience:

Families, businesses requiring passenger or cargo transport.

Primary Competitors:

Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Pontiac Montana, Buick Terraza.

Selling Points:

Spacious interior, versatile seating configurations, available all-wheel drive (AWD), strong cargo capacity.

User Benefit:

Inexpensive way to keep the vehicle working properly, provides dealer-level repair information for DIY or professional use.

📋 Manual Details

Manual Scope:

Complete digital service and repair manual for all styles of the Dodge RS RG Town & Country, Caravan, and Voyager for the 2002 model year.

Total Pages:

More than 2,600

Manual Classification:

Official Full Workshop Service Repair Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Powertrain:

Engine Mechanical (Cylinder Block Assy, Cylinder Head Assy, Camshaft, Cylinder Head, Partial Engine), Engine Coolant, Cooling System, Cooling Fan System, Fuel System (Fuel Tank, Fuel Pump, Fuel Injector), Exhaust System (Exhaust Pipe, Exhaust), Lubrication System (Oil Pump, Oil Filter), Ignition System, Charging System, Starting System (Starter Assy, Starter Switch, Starter Assy, Spiral Cable Sub-Assy).

Drivetrain:

Transmission (Automatic Transaxle Assy, Automatic Transaxle Fluid, Manual Transaxle Assy, Manual Transaxle Oil), Drive Shaft, Drive Belt, Differential Case Assy, Front Drive Shaft, Rear Axle Beam, Rear Axle Hub, Front Axle Hub.

Suspension Steering Brakes:

Suspension System (Front Suspension System, Rear Suspension System, Front Suspension, Rear Suspension, Front Coil Spring, Rear Coil Spring, Front Shock Absorber, Rear Shock Absorber Assy, Front Stabilizer Bar), Steering System (Steering System, Steering Sensor, Steering Column, Power Steering, Power Steering Link Assy), Brake System (Brake System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator, Front Brake, Rear Brake, ABS System Components, Skid Control Sensor, Yaw Rate Sensor).

Body Chassis Electrical:

Body Repair, Exterior (Front Bumper, Rear Bumper, Fender Panel Mudguard, Side Mudguard, Roof Headlining, Roof Drip Side Finish Moulding, Roof Antenna Pole Sub-Assy, Outer Rear View Mirror Assy, Inner Rear View Mirror Assy, Side Turn Signal Lamp Assy, Side Air Bag Sensor Assy, Front Marker Lamp Assy, Center Stop Lamp Assy, Rear Combination Lamp Assy, Headlamp Assy, Headlamp Protector Retainer, Headlamp Dimmer Switch Assy, Windshield Glass, Back Door Glass, Back Door Garnish, Back Door, Quarter Window Assy, Front Door, Rear Door), Interior (Instrument Panel, Center Cluster Module Switch, Combination Meter, Sun Roof System, Sun Roof, Seat, Seat Belt, Seat Belt Warning System, Seat Position Air Bag Sensor, Passenger Air Bag Assy, Front Seat Airbag Assy, Curtain Shield Air Bag Assy, Air Bag Sensor Front, Air Bag Sensor Rear), Electrical System (Wiring Diagrams, Wire Harness Repair, Lighting System, License Plate Lamp Assy, Wiper Rubber, Wiper And Washer System, Wiper & Washer, Windshield Wiper Switch Assy, Windshield Wiper Motor Assy, Rear Wiper Rubber, Rear Wiper Motor Assy, Washer Nozzle, Washer Fluid System, Audio & Visual System, Radio Receiver Assy, Amplifier Antenna Assy, Front Speaker Assy, Rear Speaker Assy, Power Window Control System, Power Door Lock Control System, Power Mirror Control System, Air Conditioning System, Air Conditioning Blower Assy, Air Conditioning Amplifier Assy, Air Conditioner Refrigerant, Heater & Air Conditioner, Heater Radiator Assy, Heater Or Boost Ventilator Control, Supplemental Restraint System, Sfi System, Sfi System, Transmission Control Cable, Transmission Control Unit, Transmission Valve Body, Transmission Revolution Sensor, Parkneutral Position Switch, Floor Shift Parking Lock Cable, Floor Shift Assy, Shift & Select Lever Shaft, Shift Lock System, Clutch Start Switch Assy, Clutch Unit, Clutch System, Clutch Pedal Sub-Assy, Clutch Release Cylinder Assy, Clutch Master Cylinder Assy, Throttle Body Assy, Thermostat, Torque Converter Clutch, Wheel And Tire System, Tire & Wheel, Rear Wheel Alignment, Front Wheel Alignment, Air Conditioner Refrigerant, Charcoal Canister, Knock Sensor, Emission Control Systems, Preparation, CIGARETTE LIGHTER ASSY).

Repair Procedures:

Step-by-step instructions for complete disassembly and reassembly of vehicle components, detailed illustrations, drawings, and photos, enlarged insets for detailed part examination, troubleshooting guides for electrical systems, diagnostics, and repair procedures.

Maintenance Procedures:

Routine maintenance tasks, fluid level checks and changes, filter replacements, component inspection.

Electrical Diagnostics:

Detailed wiring diagrams, electrical system troubleshooting, diagnostics for starting, charging, lighting, and accessory circuits.

Depth Of Coverage:

Comprehensive coverage suitable for both do-it-yourself enthusiasts and experienced mechanics, including critical information through notes, cautions, and warnings.

📊 Manual Specifications

File Format:

PDF

Operating Systems:

Compatible with all PC-based Windows operating systems, Mac, and Linux.

Printability:

All pages are printable without restriction.

Binding Method:

Digital Download (no physical binding)

Paper Quality:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Option 1:

3.3L (3301cc) OHV V6 (EGA)

Engine Option 1 Horsepower:

Approx. 180 hp @ 5000 rpm

Engine Option 1 Torque:

Approx. 205 lb-ft @ 3200 rpm

Engine Option 2:

3.8L (3778cc) OHV V6 (L32)

Engine Option 2 Horsepower:

Approx. 215 hp @ 5000 rpm

Engine Option 2 Torque:

Approx. 245 lb-ft @ 3200 rpm

Fuel Type:

Unleaded Gasoline

Fuel Delivery:

Sequential Multi-port Fuel Injection (MPI)

Coolant Type:

HOAT (Hybrid Organic Acid Technology) - typically Mopar OAT or equivalent

Engine Oil Type:

SAE 5W-30 (for most conditions, check manual for specific temperature ranges)

Engine Oil Capacity:

Approx. 4.5 quarts (4.3 liters) with filter for 3.3L; Approx. 5.0 quarts (4.7 liters) with filter for 3.8L

Emission System:

Catalytic Converter, EGR, PCV, EVAP (Charcoal Canister)

🔧 Transmission

Transmission Type Standard:

4-speed Automatic Transaxle (41TE/42LE)

Transmission Type Optional:

Not applicable for 2002 model year (only automatic).

Torque Converter Clutch:

Lock-up torque converter clutch for improved fuel efficiency.

Automatic Transmission Fluid Type:

ATF+4 (Automatic Transmission Fluid Type 9602 or equivalent)

Automatic Transmission Fluid Capacity:

Approx. 4.5 quarts (4.3 liters) for a drain and fill (total capacity is higher).

📐 Dimensions

Wheelbase Short Wheelbase:

Approx. 112.1 inches (2847 mm) - Caravan/Voyager

Wheelbase Long Wheelbase:

Approx. 119.2 inches (3028 mm) - Grand Caravan/Grand Voyager/Town & Country

Cargo Volume Behind 3Rd Row:

Varies by configuration, but generally around 30-40 cubic feet.

Max Cargo Volume With Seats Removed:

Exceeds 140 cubic feet.

Curb Weight Range:

Approx. 3,800 - 4,500 lbs (1724 - 2041 kg) depending on configuration.

🛡️ Safety Features

NHTSA Front Crash Test Rating:

Good (driver), Acceptable (passenger) - 2002 Model

NHTSA Side Impact Crash Test Rating:

Acceptable (front), Acceptable (rear) - 2002 Model

ABS:

Standard on most models, optional on base models.

Traction Control:

Optional on some models.

Airbags Standard:

Driver and front passenger airbags.

Airbags Optional:

Side airbags (curtain or side-impact) available on select trims.

Seat Belts:

Front and rear three-point seat belts, front seat belt pretensioners.

💡 Technology Features

Audio System:

AM/FM stereo with CD player, optional cassette player, premium Infinity sound system available.

Navigation:

Optional factory navigation system available on higher trims.

Cruise Control:

Standard on most models.

Remote Keyless Entry:

Available on most models.

🔧 Maintenance

Oil Change Interval:

Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, depending on driving conditions (refer to manual for specifics).

Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on inspection.

Spark Plug Replacement:

Approx. 100,000 miles (160,000 km) for Platinum-tipped plugs (refer to manual for correct type and interval).

Transmission Fluid Change:

Every 30,000 to 60,000 miles (48,000 to 96,000 km), depending on driving conditions and manual recommendations.

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

Mopar Power Steering Fluid or equivalent (Dexron II/III often cited, but consult manual).

Common Problems:

Transmission issues (especially solenoid pack failure), EGR valve problems, coolant leaks (intake manifold gaskets, heater core), power window regulators, oil filter housing leaks, exhaust manifold cracks.

Preventative Maintenance Tips:

Regularly inspect for coolant leaks, service transmission at recommended intervals, clean throttle body and EGR valve periodically.

📚 Vehicle History

Dodge Heritage:

Dodge has a long history of producing durable and practical vehicles, often positioned as the performance-oriented or value-focused brand within Chrysler's offerings.

Minivan Legacy:

The Dodge Caravan and its siblings (Plymouth Voyager, Chrysler Town & Country) pioneered the minivan segment in the 1980s and have consistently evolved with technology and passenger comfort features.

Manufacturing Location:

Windsor, Ontario, Canada; St. Louis, Missouri, USA.

Production Timeline:

The third generation (RG/RS) ran from 1996 to 2007, with a significant refresh in 2001 that included updated styling, interior, and powertrains.

🏆 Awards & Recognition

Consumer Guide Best Buy:

The Town & Country/Caravan/Voyager platform has historically received 'Best Buy' designations from publications like Consumer Guide for its value and practicality.