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DODGE SPIRIT Service Repair Manual 1989-1995

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The Dodge Spirit, produced from 1989 to 1995, represents a practical and value-oriented choice in the compact sedan and hatchback market. Built on a derivative of the Chrysler K platform,...
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DODGE SPIRIT Service Repair Manual 1989-1995
The Dodge Spirit, produced from 1989 to 1995, represents a practical and value-oriented choice in the compact sedan and hatchback market. Built on a derivative of the Chrysler K platform, this model offered affordability, fuel efficiency, and a degree of robustness inherited from its predecessors. Available with a 2.5-liter inline-four engine, in both naturally aspirated and turbocharged variants, the Spirit provided dependable transportation for a wide range of buyers, competing with established models from other manufacturers. Its design prioritized practicality and functionality, making it a solid option for everyday use. This comprehensive parts catalog is designed to assist owners and technicians in identifying and sourcing all necessary components for the Dodge Spirit models manufactured between 1989 and 1995. It meticulously details every part, providing crucial original equipment manufacturer (OEM) part numbers, essential for accurate ordering and repairs. The manual includes high-resolution exploded diagrams that clearly illustrate the assembly and disassembly of various systems, covering everything from engine components and the fuel system to suspension, braking, and electrical systems. This resource is an invaluable tool for maintaining the integrity and functionality of your Dodge Spirit.
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Spirit
Year:
1989-1995
Generation
Generation Designation:
Second Generation (Extended Platform)
Codes
Platform Code:
L-Body (Chrysler K Platform derivative)
👋 Introduction
Market Position
Market Segment:
Compact sedan/hatchback, aimed at value-conscious buyers seeking reliable transportation.
Competitive Analysis
Key Competitors:
Chevrolet Cavalier, Ford Escort, Honda Civic, Toyota Corolla, Nissan Sentra.
Key Features
Key Selling Points:
Affordability, fuel efficiency, practicality, and Dodge's reputation for robust engineering inherited from the K-car platform.
Manual Value Proposition
Manual Utility:
Essential for DIY mechanics, restoration projects, or anyone needing to identify and source specific original parts for the Dodge Spirit.
Manual Content Type
Content Description:
A comprehensive catalog of parts, featuring manufacturer part numbers and detailed exploded diagrams.
📋 Manual Details
Coverage Areas
Geographical Coverage:
North America (USA, Canada)
Vehicle Variants Covered:
All Dodge Spirit models within the 1989-1995 model year range.
Page Count
Estimated Page Count:
Varies based on specific publication, typically several hundred pages for comprehensive parts catalogs.
Manual Type
Manual Type:
Parts Catalog / Parts Manual
Language
Language:
English
Format
Digital Format:
PDF
Compatibility
Operating System Compatibility:
PC and MAC compatible, works with all versions of Windows.
📖 Manual Coverage
Systems Covered
Engine Components:
Engine block, cylinder head, pistons, crankshaft, camshaft, valves, timing components, oil pump, cooling system components, intake manifold, exhaust manifold, emissions control components.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator, throttle body, evaporative emission control system.
Transmission Drivetrain:
Automatic transmission components (e.g., A-413, A-670), torque converter, driveshafts, CV joints, differential components.
Suspension Steering:
Front suspension (struts, control arms, ball joints, sway bar), rear suspension (beam axle, trailing arms, shock absorbers), steering rack, power steering pump, steering column, tie rods.
Braking System:
Front disc brakes (calipers, rotors, pads), rear drum brakes (wheel cylinders, shoes, drums), brake master cylinder, brake booster, proportioning valve, brake lines.
Electrical System:
Battery, alternator, starter motor, ignition system components, lighting (headlights, taillights, interior), fuses, relays, wiring harnesses, sensors (e.g., MAP, TPS, O2), instrument cluster.
Body Exterior:
Body panels (fenders, hood, doors, trunk lid), bumpers, grille, headlights, taillights, mirrors, glass, weatherstripping, trim pieces, emblems.
Body Interior:
Seats, dashboard, door panels, headliner, carpeting, seat belts, HVAC controls, audio system components, interior trim.
HVAC System:
Air conditioning compressor, condenser, evaporator, heater core, blower motor, climate controls, ducting.
Procedures Included
Part Identification:
Identification of every individual part with its corresponding OEM part number.
Assembly Disassembly:
Detailed exploded diagrams to guide in the correct assembly and disassembly of various components and systems.
Part Ordering:
Facilitates accurate part ordering by providing manufacturer part numbers.
Technical Depth
Technical Depth:
Comprehensive part-level detail, including fasteners, brackets, and minor components not typically found in basic service manuals.
Diagram Quality:
High-quality exploded diagrams with part callouts and reference numbers, aiding visual understanding of assembly and disassembly.
📊 Manual Specifications
File Format
File Format Details:
PDF (Portable Document Format), allowing for easy viewing, searching, and printing.
Print Quality
Print Quality Description:
High-resolution digital scans with clear and legible text and diagrams, enabling precise printing of individual pages or sections.
Binding Type
Binding Type:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
Usability
Ease Of Use:
Designed for ease of use with clear navigation and searchable PDF functionality.
Print Capability
Printable Pages:
Allows users to print specific sections or the entire manual as needed.
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.5L (153 ci) Naturally Aspirated Inline-4 (4G54 Mitsubishi Astron engine family), 2.5L Turbocharged Inline-4 (for performance variants like the Shelby Spirit).
Performance
Horsepower Range:
Approximately 100-146 hp depending on engine and tuning.
Torque Range:
Approximately 130-170 lb-ft depending on engine and tuning.
Fuel System
Fuel Delivery:
Fuel Injection (MPI - Multi-Point Injection or TBI - Throttle Body Injection on some base models).
Engine Codes
Common Engine Code:
G4CS (2.5L non-turbo), G4CS-T (2.5L turbo).
Engine Family
Engine Family Designation:
Chrysler's K-Car derivatives and Mitsubishi Astron family.
🔧 Transmission
Standard Transmission
Standard Transmission Type:
3-speed automatic (e.g., A-413).
Optional Transmission
Optional Transmission Type:
5-speed manual transmission (e.g., A-555).
Features
Transmission Fluid Type:
ATF+3 or equivalent (check manual for exact specification).
📐 Dimensions
Exterior
Wheelbase:
Approximately 103.7 inches (2634 mm).
Overall Length:
Approximately 176.2 inches (4475 mm).
Weights
Curb Weight Range:
Approximately 2,500 - 2,700 lbs (1134 - 1225 kg).
🛡️ Safety Features
Passive Features
Restraint Systems:
Lap and shoulder seat belts, front airbags (driver and passenger, often optional or standard on later models).
Active Features
Braking Features:
Power-assisted front disc brakes, rear drum brakes. Anti-lock Braking System (ABS) was often an optional feature.
💡 Technology Features
Infotainment
Audio System Options:
Basic AM/FM radio, cassette player, optional premium sound systems with amplifier.
Driver Assistance
Driver Assistance Features:
Limited by era; primarily focused on mechanical systems. ABS was an option.
Connectivity
Connectivity Features:
N/A (No modern connectivity features like Bluetooth or USB).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to original owner's manual for precise intervals).
Fluid Specifications
Engine Oil Viscosity:
Typically 5W-30 or 10W-30, depending on ambient temperature (refer to original owner's manual).
Coolant Type:
Chrysler's long-life coolant or equivalent ethylene glycol-based coolant (typically a 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 brake fluid.
Known Issues
Common Wear Items:
Struts, ball joints, tie rod ends, exhaust system components, fuel injectors, radiator, water pump, engine mounts.
Electrical Gremlins:
Corrosion in wiring harnesses, faulty sensors, and issues with the alternator or starter can occur due to age.
Parts Catalog Benefit
Oem Part Numbers:
Provides original equipment manufacturer (OEM) part numbers for easy identification and sourcing of correct replacement parts.
📚 Vehicle History
Brand Heritage
Brand Focus:
Dodge, as a division of Chrysler Corporation, historically focused on performance and value-oriented vehicles.
Model Evolution
Platform Origin:
The Spirit was a badge-engineered variant of the Chrysler LeBaron and Plymouth Acclaim, based on the successful Chrysler K platform derivatives.
Production
Production Location:
Toluca Assembly Plant, Mexico.
Production Years
Model Production Span:
1989-1994 (though the manual covers up to 1995, indicating potential late-model variations or parts availability).
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Generally reviewed as a practical and economical choice, though not typically lauded for performance or luxury.
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