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Dodge Spirit 1994 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Spirit Year: 1994 Chassis Code: XJ Generation Generation Name: Second Generation Generation Years: 1989-1995 👋 Introduction Market Position Vehicle Segment: Compact Sedan/Hatchback Target...
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Taper: Car
Distributeur:
UGS: 148876
Mots clés: 1994 Car Cars Dodge Spirit
Dodge Spirit 1994 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Spirit
Year:
1994
Chassis Code:
XJ
Generation
Generation Name:
Second Generation
Generation Years:
1989-1995
👋 Introduction
Market Position
Vehicle Segment:
Compact Sedan/Hatchback
Target Audience Manual:
Professional Technicians, DIY Mechanics with Basic Knowledge
Competitive Analysis
Competitors:
Chevrolet Cavalier, Ford Tempo, Honda Civic, Toyota Corolla, Nissan Sentra
Key Features
Manual Value Proposition:
Provides factory-level repair and maintenance information for DIY and professional use, enabling informed repair decisions.
Manual Content Similarity:
Equivalent to OEM factory service and owner's manuals.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance and Troubleshooting
Page Count
Estimated Pages:
Refer to actual manual content for precise page count; typical factory service manuals of this era range from 1000-2000 pages.
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
YES
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine:
2.5L I4 (4G63), 3.0L V6 (6G72)
Transmission:
Manual (KM210-5/KM220-5), Automatic (A505/A518)
Brakes:
Front Disc, Rear Drum (standard), Front & Rear Disc (optional)
Suspension:
Front MacPherson Struts, Rear Torsion Beam Axle
Steering:
Power Rack and Pinion
Electrical:
Starting System, Charging System, Ignition System, Lighting, Instruments, Wiper/Washer, Power Accessories, Body Control Modules, ECU Diagnostics
Climate Control:
HVAC System Operation and Repair
Body And Frame:
Body Panel Repair, Door Mechanisms, Glass, Interior Trim
Fuel System:
Fuel Tank, Pump, Injectors, EFI System
Exhaust System:
Exhaust Manifolds, Catalytic Converter, Muffler, Pipes
Procedures Included
Maintenance:
Scheduled Maintenance Intervals, Fluid Checks and Changes, Filter Replacements, Lubrication
Repair:
Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Repair
Troubleshooting:
Diagnostic Flowcharts, Common Problems and Solutions, OBD-I Codes and Interpretation
Disassembly Assembly:
Detailed procedures for component removal and installation
Cleaning Reinstalling:
Proper procedures for cleaning and reassembling parts
Technical Depth
Depth:
Comprehensive; suitable for professional technicians and advanced DIY enthusiasts.
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63
Engine Displacement 1:
2.5 Liters (2477 cc)
Engine Configuration 1:
Inline 4-Cylinder
Engine Aspiration 1:
Naturally Aspirated
Horsepower 1:
Approx. 105 hp @ 4800 rpm (Varies slightly by application)
Torque 1:
Approx. 135 lb-ft @ 2800 rpm (Varies slightly by application)
Fuel System 1:
Multi-Point Fuel Injection (MPI)
Optional Engine
Engine Code 2:
6G72
Engine Displacement 2:
3.0 Liters (2972 cc)
Engine Configuration 2:
V6
Engine Aspiration 2:
Naturally Aspirated
Horsepower 2:
Approx. 140 hp @ 4800 rpm (Varies slightly by application)
Torque 2:
Approx. 170 lb-ft @ 3000 rpm (Varies slightly by application)
Fuel System 2:
Multi-Point Fuel Injection (MPI)
General
Timing Belt Maintenance 2.5L:
Recommended replacement interval typically 60,000 - 90,000 miles or 5-7 years.
Timing Belt Maintenance 3.0L:
Recommended replacement interval typically 60,000 - 90,000 miles or 5-7 years.
🔧 Transmission
Standard
Type 1:
5-Speed Manual
Gear Ratios 1:
Refer to specific manual section for detailed gear ratios.
Fluid Type 1:
Refer to manual for specific fluid type and capacity (e.g., GL-4 gear oil).
Optional
Type 2:
3-Speed Automatic (A505)
Type 3:
4-Speed Automatic (A518 - Typically with 3.0L V6)
Fluid Type 2 3:
ATF+3 or ATF+4 (Refer to manual for exact specification for 1994 models).
Features
Overdrive 2:
Standard on A518
📐 Dimensions
Exterior
Wheelbase:
Approx. 100.3 inches
Length:
Approx. 175.1 inches
Width:
Approx. 67.4 inches
Height:
Approx. 53.9 inches
Weights
Curb Weight Approx:
2700 - 3000 lbs (depending on engine and options)
Gross Vehicle Weight Rating:
Refer to vehicle VIN plate or manual for exact GVWR.
Wheel Tire
Wheel Bolt Pattern:
4x100mm (Commonly)
Standard Tire Size:
185/70R14 (Check specific trim level)
Optional Tire Size:
195/60R15 (Check specific trim level)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Refer to NHTSA archives for specific 1994 Dodge Spirit ratings, often not provided for vehicles of this era.
Active Features
ABS:
Optional on some models
Passive Features
Airbags:
Driver-side airbag standard
Seatbelts:
Front three-point seatbelts with pretensioners, rear lap and shoulder belts.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette player; optional CD player. Speaker configurations varied by trim.
Driver Assistance
Cruise Control:
Optional
Connectivity
Power Windows:
Optional
Power Locks:
Optional
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions. Refer to manual for exact recommendation.
Engine Coolant Flush:
Every 30,000 miles or 2-3 years.
Spark Plug Replacement 4Cyl:
Approx. 30,000-60,000 miles (refer to manual for specific plug type and interval).
Spark Plug Replacement V6:
Approx. 30,000-60,000 miles (refer to manual for specific plug type and interval).
Fluid Specifications
Engine Oil Type 4Cyl:
API SG or SH, SAE 5W-30 or 10W-30 (Refer to manual for precise viscosity and capacity).
Engine Oil Type V6:
API SG or SH, SAE 5W-30 or 10W-30 (Refer to manual for precise viscosity and capacity).
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific Mopar antifreeze type.
Known Issues
Common Problem 1:
Timing belt tensioner failure on 4-cylinder engine (can lead to valve damage if belt breaks).
Common Problem 2:
Power window regulator failures.
Common Problem 3:
Alternator and starter motor issues.
Common Problem 4:
Corrosion issues in colder climates, especially around wheel wells and suspension components.
Common Problem 5:
Vacuum hose degradation leading to vacuum leaks and rough idling.
📚 Vehicle History
Brand Heritage
Dodge Division:
Dodge is a brand of Chrysler Group LLC (now Stellantis), known for its performance-oriented vehicles and trucks.
Model Evolution
Platform:
Chrysler AA-body platform (shared with Plymouth Acclaim and Chrysler LeBaron)
Design Origin:
Based on the L-body platform, evolved from the Dodge Omni/Horizon.
Production
Production Years:
1989-1995
Manufacturing Location:
Sterling Heights, Michigan, USA
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