Target Audience:
Professional mechanics, fleet maintenance personnel, serious DIY enthusiasts
Comparison To Alternatives:
Offers superior accessibility and searchability compared to printed manuals; provides official OEM-level detail
Search Functionality:
Advanced search capabilities for quick access to specific information
Interactivity:
Hyperlinked sections, zoomable diagrams, potentially embedded videos or animations
Licensing:
Officially licensed, ensuring accuracy and completeness
Powertrain:
Engine mechanical, fuel system, ignition system, emissions control, cooling system, lubrication system
Drivetrain:
Transmission (automatic and manual), drivelines, axles, differentials
Chassis:
Suspension (front and rear), steering system, braking system (hydraulic, ABS), wheels and tires
Electrical System:
Battery, charging system, starting system, lighting, instrument cluster, body control modules, power windows/locks, infotainment
Body:
Body panels, doors, windows, interior trim, HVAC system, seats, safety restraints
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic procedures, fault code interpretation, symptom-based diagnosis
Repair:
Component removal and installation, system adjustments, calibration
Diagnostics:
OBD-II diagnostics, system testing, component testing
Depth:
Expert-level, suitable for professional technicians and advanced DIYers
Diagnostic Capabilities:
Detailed diagnostic flowcharts, wiring diagrams, component specifications
Rebuild Procedures:
Includes step-by-step instructions for engine, transmission, and differential rebuilds
Software Requirements:
Requires compatible operating system (e.g., Windows XP, Vista, 7), CD-ROM or digital download, sufficient storage space
Digital Resolution:
High-resolution, clear diagrams and text
Paper Quality:
N/A (Software)
Engine Type:
Turbocharged Diesel
Engine Code:
OM647 (typically 2.7L CDI)
Displacement:
2.7 Liters (165 cubic inches)
Bore X Stroke:
96.0 mm x 94.6 mm (approximate)
Compression Ratio:
18.0:1 (approximate)
Horsepower:
154 hp @ 3800 rpm (approximate)
Torque:
243 lb-ft @ 1400-2600 rpm (approximate)
Injection System:
Common Rail Direct Injection (CDI)
Fuel Pump:
High-pressure injection pump with variable displacement
Glow Plugs:
Yes, for cold starting assistance
Type:
5-speed Automatic (MB 5G-Tronic 722.6 variant)
Type:
6-speed Manual (less common)
Transmission Fluid Type:
MB 236.14 (e.g., Pentosin ATF1)
Transmission Fluid Capacity:
Approx. 7-8 liters for torque converter models (dry fill)
Wheelbase:
Varies based on configuration (e.g., 140.6 inches, 170.0 inches)
Length:
Varies based on configuration (e.g., 232.4 inches, 273.0 inches)
Height:
Varies based on configuration (e.g., 96.4 inches, 109.9 inches)
Width:
79.5 inches (excluding mirrors)
Wheel Bolt Pattern:
6 x 130 mm
Gvwr:
11,030 lbs (approximate for 3500 model)
Curb Weight:
4,500 - 5,500 lbs (approximate, depends on configuration)
Crash Test Results:
Information varies by specific government testing agency; Sprinter vans are generally designed for commercial durability.
ABS:
Standard Anti-lock Braking System
Esp:
Standard Electronic Stability Program (ESP)
Traction Control:
Standard Traction Control System (TCS)
Airbags:
Driver and passenger front airbags
Seat Belts:
3-point front seat belts with pretensioners
Head Unit Options:
Various factory options including AM/FM/CD players, and potentially navigation systems depending on trim.
Speaker System:
Standard speaker configurations, often basic for commercial use.
Cruise Control:
Standard or optional depending on configuration.
Parking Sensors:
Optional, typically rear parking sensors.
Auxiliary Input:
May be present on higher-trim models for audio input.
Oil Change Interval:
10,000 miles or 12 months, whichever comes first (synthetic oil recommended)
Fuel Filter Replacement:
Refer to manual, typically every 30,000-40,000 miles
Air Filter Replacement:
Refer to manual, typically every 30,000 miles or as needed
Engine Oil Type:
API CJ-4 or CK-4, SAE 5W-40 Synthetic Diesel Engine Oil
Engine Oil Capacity:
8.5 Liters (8.9 US Quarts)
Coolant Type:
Mercedes-Benz Specification 325.0 (Ethylene Glycol based, blue color)
Diesel Particulate Filter:
Potential for DPF clogging if regeneration cycles are interrupted or insufficient.
Glow Plug Failure:
Can lead to difficult cold starts.
Transmission Shifting Issues:
Can occur due to low fluid levels, worn clutches, or valve body issues.
E Grille Issues:
Potential for exhaust gas recirculation (EGR) valve and cooler issues due to soot buildup.
Drivetrain Origins:
Based on Mercedes-Benz Sprinter platform, known for robust engineering and commercial vehicle focus.
Generation Context:
Represents the second generation of the Sprinter van, introduced in 2006 (as W906 internally, marketed by Dodge).
Manufacturing Location:
Charleston, South Carolina, USA (for North American market) and Düsseldorf, Germany.
Model Naming:
Dodge branded the Mercedes-Benz Sprinter in North America from 2003 to 2009.
