Dodge SX 2.0 PL SRT-4 Complete Workshop Service Repair Manual 2002 2003 2004 2005

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🏷️ Basic Information Identification Make: Dodge Model: SX 2.0 PL SRT-4 Product Type: Complete Workshop Service Repair Manual 👋 Introduction Market Position Niche: Performance compact sedan (Hot Hatch segment competitor)....

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UGS: 575642

Mots clés: 2002 2003 2004 2005 Car Cars Dodge SX SX 2.0 PL SRT-4

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

SX 2.0 PL SRT-4

Product Type:

Complete Workshop Service Repair Manual

👋 Introduction

Market Position

Niche:

Performance compact sedan (Hot Hatch segment competitor).

Target Audience:

Enthusiast owners, DIY mechanics, performance tuning community.

Competitive Analysis

Key Competitors:

Subaru WRX, Mitsubishi Lancer Evolution, Honda Civic Si, Volkswagen GTI.

Key Features

Manual Benefit:

Enables significant cost savings on maintenance and repairs.

Ease Of Use:

Easy-to-follow step-by-step instructions and pictures.

Digital Accessibility:

Downloadable to multiple devices for convenient access.

Coverage Scope:

Complete A-Z repair and service procedures.

📋 Manual Details

Coverage Areas

Covered Model Years:

2002, 2003, 2004, 2005

Covered Variants:

All Models/Engines/Trim/Transmission Types

Page Count

Estimated Page Count:

Not Specified (Comprehensive coverage implies a substantial page count, likely exceeding 1000 pages for a complete workshop manual).

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable Digital File (PDF compatible)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valve train, timing belt/chain, lubrication system, cooling system.

Engine Performance:

Fuel injection, ignition system, emission controls, turbocharger system, engine management system (ECU), diagnostics.

Transmission:

Manual transmission (type likely Getrag 'Dodge Neon SRT-4' specific), clutch system, gearbox internal components, gear selection, torque specifications.

Drivetrain:

Front-wheel drive system, axles, CV joints, differential (integrated within transmission).

Brakes:

Front and rear brake systems (likely performance-oriented Brembo or similar for SRT-4), hydraulic system, ABS, parking brake, disc/pad replacement, fluid service.

Suspension:

Front and rear suspension components (struts, springs, control arms, anti-roll bars), wheel alignment specifications, shock absorber replacement.

Steering:

Power steering system (hydraulic), steering rack, tie rods, steering column, wheel balance, alignment.

Electrical:

Battery, charging system (alternator), starting system, lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM).

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, cabin filter replacement.

Body And Frame:

Body panel removal and installation, exterior trim, doors, hood, trunk, bumpers, interior trim, chassis components, rust prevention, corrosion treatment.

Diagnostics And Troubleshooting:

Diagnostic trouble codes (DTCs), scan tool procedures, symptom-based troubleshooting guides, component testing, electrical circuit diagnosis.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, brake pad inspection, belt inspections.

Major Repairs:

Engine overhaul, transmission rebuild, clutch replacement, brake caliper replacement, suspension component replacement, turbocharger service.

Component Replacement:

Alternator, starter motor, fuel pump, ignition coils, injectors, radiator, water pump, power steering pump, AC compressor.

Body Repair:

Panel alignment, dent repair, glass replacement, door handle and lock mechanisms.

Electrical Diagnostics:

Tracing circuits, testing sensors, diagnosing faults in lighting, charging, and starting systems.

Technical Depth

Depth:

Comprehensive (Covers everything from routine maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures.)

📊 Manual Specifications

File Format

Format:

Compatibility:

All PC & MAC Computers, tablets, mobile phones (requires Adobe Reader).

Print Quality

Quality:

High Quality (Implies clear text, sharp images, and accurate diagrams.)

Printability:

Printable (Individual pages, chapters, or the entire manual can be printed.)

Binding Type

Binding:

N/A (Digital format, no physical binding.)

Paper Type

Paper Type:

N/A (Digital format, no physical paper type.)

⚙️ Engine Specifications

Primary Engine

Engine Type:

2.4L DOHC turbocharged inline-4 (2.4L 'World Engine' base with SRT-4 enhancements).

Engine Code:

ECC (for SRT-4 variant, based on the Neon engine family).

Performance

Horsepower:

205-230 hp (depending on specific model year and tuning).

Torque:

210-235 lb-ft (depending on specific model year and tuning).

Turbocharger:

Garrett GT28RS or similar performance-oriented turbocharger with intercooler.

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI) with high-performance injectors.

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended for optimal performance).

Fluid Capacity

Engine Oil Capacity:

Approx. 4.5 quarts (4.3 liters) with filter change (refer to manual for exact specification).

Fluid Specifications

Engine Oil Viscosity:

5W-30 Synthetic (recommended for performance applications).

🔧 Transmission

Standard

Type:

5-speed Manual Transmission.

Optional

Type:

N/A (SRT-4 models were exclusively manual).

Features

Gear Ratios:

Specific gear ratios optimized for performance and acceleration (details in manual).

Clutch:

Performance-oriented clutch assembly.

Fluid Capacity

Transmission Fluid Capacity:

Approx. 2.0 quarts (1.9 liters) (refer to manual for exact specification).

Fluid Specifications

Transmission Fluid Type:

GL-4 Manual Transmission Fluid (e.g., Valvoline SynPower GL-4 or equivalent).

📐 Dimensions

Exterior

Wheelbase:

Approx. 105.1 inches (2670 mm).

Length:

Approx. 174.9 inches (4442 mm).

Width:

Approx. 67.1 inches (1704 mm).

Height:

Approx. 57.0 inches (1448 mm).

Weights

Curb Weight:

Approx. 2900-3000 lbs (1315-1361 kg).

Gross Vehicle Weight Rating:

Not specified (Consult manual).

Cargo

Trunk Volume:

Approx. 13.6 cubic feet (385 liters).

🛡️ Safety Features

Ratings

NHTSA Frontal Crash:

Not extensively documented for SRT-4 specifically, but generally rated well for its class during its era.

IIHS Frontal Offset:

Not extensively documented for SRT-4 specifically, but generally rated well for its class during its era.

Active Features

Standard Anti-lock Braking System.

Traction Control:

Traction control system often included or available.

Passive Features

Airbags:

Front airbags for driver and passenger.

Seat Belts:

3-point front and rear seat belts with pretensioners.

Body Structure:

Reinforced body structure for improved crashworthiness.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, often with premium sound system options. Aftermarket head unit support is common.

Gauges:

Performance-oriented gauge cluster, often including a boost gauge.

Driver Assistance

Cruise Control:

Standard cruise control system.

Connectivity

Auxiliary Input:

Likely an optional auxiliary audio input jack or aftermarket adapter support.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles or 6 months (depending on driving conditions and oil type used; synthetic recommended for SRT-4).

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on inspection.

Spark Plug Replacement:

Every 30,000-60,000 miles (high-performance plugs may have longer intervals; refer to manual).

Timing Belt Replacement:

Not applicable as this engine typically uses a timing chain.

Transmission Fluid Change:

Every 30,000-60,000 miles or as recommended by the manufacturer, especially under spirited driving.

Fluid Specifications

Coolant Type:

Chrysler/Dodge HOAT (Hybrid Organic Acid Technology) coolant, typically a pink or orange color.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (consult manual for specific recommendation, DOT 4 preferred for performance).

Power Steering Fluid:

ATF+4 (Automatic Transmission Fluid, Type 9602) or equivalent power steering fluid.

Known Issues

Engine Mounts:

Worn or failed engine mounts can cause excessive vibration and harshness.

Turbo Lag:

While common in turbocharged vehicles, excessive lag can indicate issues with the turbo, wastegate, or boost leaks.

Clutch Wear:

Aggressive driving can lead to premature clutch wear.

Suspension Components:

Wear in bushings, ball joints, and control arms can affect handling and tire wear.

Wastegate Actuator:

Potential issues with the wastegate actuator controlling turbo boost pressure.

📚 Vehicle History

Brand Heritage

Dodge Performance Legacy:

Dodge has a long history of performance variants, with the SRT (Street & Racing Technology) division bringing specialized performance to mainstream models.

Model Evolution

Neon Generations:

The SX 2.0 PL SRT-4 is a performance variant of the Dodge Neon, specifically the second generation (PL chassis).

Srt4 Introduction:

The SRT-4 variant was introduced to inject significant performance into the Neon lineup, targeting enthusiasts seeking affordable power.

Production

Manufacturing Location:

Belvidere, Illinois, USA (Dodge Neon assembly plant).

Production Years For Srt4:

2003-2005.

🏆 Awards & Recognition

Recognitions

Performance Reputation:

Widely recognized in automotive media and by enthusiasts for delivering exceptional performance for its price point, often lauded as a 'budget supercar' or 'pocket rocket'.

Ratings

Car And Driver Ten Best:

While the SRT-4 itself may not have made the '10 Best' list annually, it was often mentioned in comparison to vehicles that did, highlighting its value proposition.

Certifications

Emissions Certification:

Meets federal emissions standards for its model year (details specific to region and year).