Target Audience:
DIY enthusiasts, professional mechanics, service technicians.
Manual Type Advantage:
Comprehensive, detailed, and specific to the W350 Ramcharger generation.
Content Detail:
Bumper-to-bumper coverage with step-by-step procedures, pictorial diagrams, and essential service data.
Data Type:
Includes special notes, important points, service data, precautions, and wear limits.
Accuracy Basis:
Based on latest product information available at the time of publication approval, factory specifications.
Engine Systems:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, emissions control.
Drivetrain Systems:
Transmission (automatic and manual), transfer case (if applicable for 4WD), drive axles, propeller shafts, differentials.
Chassis Systems:
Suspension (front and rear), steering system, braking system (including ABS if equipped), wheels and tires.
Electrical Systems:
Battery, charging system, starting system, lighting, instrumentation, power accessories, wiring diagrams, diagnostic trouble codes (DTCs).
Body And Interior:
Body panels, doors, windows, seats, HVAC system, interior trim, safety restraints (airbags, seatbelts).
Fuel Delivery System:
Detailed procedures for fuel pump, fuel injectors, fuel pressure regulator, and fuel filter.
Ignition System:
Ignition coil, distributor (if applicable), spark plugs, ignition wires, and timing adjustments.
Cooling System:
Radiator, water pump, thermostat, cooling fan, heater core, and coolant flush procedures.
Exhaust System:
Exhaust manifolds, catalytic converter, muffler, pipes, and emissions control components.
Lubrication System:
Oil pump, oil filter, oil pan, and lubrication passages.
Maintenance Procedures:
Scheduled maintenance, fluid checks and changes, filter replacements, tune-ups, lubrication.
Repair Procedures:
Detailed step-by-step instructions for component removal, disassembly, assembly, and installation.
Troubleshooting Diagnostics:
System diagnostics, symptom-based troubleshooting guides, diagnostic trouble code (DTC) interpretation.
Adjustments And Calibration:
Adjustment procedures for various systems, calibration of sensors and components.
Wheel Alignment Specs:
Specifications and procedures for wheel alignment.
Air Conditioning Service:
Information on the A/C system, refrigerant handling (with safety precautions), and component servicing.
Wiring Diagrams:
Detailed electrical schematics and wiring diagrams for troubleshooting.
Body Repair:
Guidance on body panel alignment, door adjustments, and minor collision repair.
Diagnostic Capabilities:
Advanced diagnostic procedures, wiring schematics for electrical fault finding.
Rebuild Instructions:
Comprehensive rebuild procedures for major components such as engines and transmissions.
Special Tools:
Identification and usage instructions for required special service tools.
Torque Specifications:
Comprehensive torque charts for all major fasteners and threaded connections are included.
Diagnostic Tools:
Reference to specific diagnostic tools and their application for troubleshooting.
Component Testing:
Procedures for testing various electrical and mechanical components for proper function.
Wear Limits:
Specific wear limits for critical engine and chassis components.
Engine Options:
Likely 5.2L (318) V8 Magnum, 5.9L (360) V8 Magnum, and potentially 8.0L (488) V10 Magnum for later years. Exact engine availability for specific model years within the 1991-1994 range should be confirmed in the manual.
Horsepower Torque Data:
Specific HP and torque figures for each engine variant will be detailed within the manual.
Fuel Injection:
Electronic Fuel Injection (EFI), likely Sequential Multi-Port Fuel Injection (MPI) for Magnum engines.
Engine Rebuild Specs:
Includes detailed specifications for cylinder bores, piston clearances, bearing clearances, valve timing, and other critical rebuild parameters.
Oil Change Interval:
Typical intervals around 3,000-5,000 miles or 3-6 months, depending on usage. Specific recommendations in the manual.
Transmission Fluid Service:
Recommended intervals for transmission fluid and filter changes, often around 30,000-60,000 miles.
Engine Oil Type:
Likely 5W-30 or 10W-30 viscosity grade, with specific API service classifications (e.g., API SG or higher) as per the manual.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Specific Mopar coolant part numbers may be referenced.
Brake Fluid Type:
DOT 3 brake fluid is standard for this era.
Power Steering Fluid:
Likely ATF or a dedicated power steering fluid, as specified by Dodge.
Differential Fluid:
Gear oil specifications for front and rear differentials, including viscosity grades (e.g., 80W-90).
Transfer Case Fluid:
Appropriate fluid type for the transfer case, if equipped with 4WD.
Common Wear Items:
Mention of potential wear items like ball joints, u-joints, exhaust components, and cooling system parts, with guidance on inspection and replacement.
Electrical Reliability:
Guidance on common electrical issues that may arise with age, such as corroded grounds or failing sensors.
Fastener Usage:
Emphasis on using correct OEM fasteners and torque specifications for assembly and installation.
Oem Part Numbers:
May include references to OEM part numbers for common service items, though not a full parts catalog.
