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Ducati Hypermotard 796 Service Repair Manual 2010

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🏷️ Basic Information Identification Make: Ducati Model: Hypermotard 796 Year: 2010 Codes Chassis Code: DM-103 Engine Code: DS102 👋 Introduction Market Position Segment: Supermoto / Naked Sportbike Positioning: The Hypermotard...
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Ducati Hypermotard 796 Service Repair Manual 2010Ducati Hypermotard 796 Service Repair Manual 2010Ducati Hypermotard 796 Service Repair Manual 2010
🏷️ Basic Information
Identification
Make:
Ducati
Model:
Hypermotard 796
Year:
2010
Codes
Chassis Code:
DM-103
Engine Code:
DS102
👋 Introduction
Market Position
Segment:
Supermoto / Naked Sportbike
Positioning:
The Hypermotard 796 is positioned as an accessible, user-friendly supermoto-styled motorcycle offering a blend of sportbike performance and everyday usability, distinguishing itself with its torquey V-twin engine and agile handling.
Competitive Analysis
Competitors:
Primary competitors included the KTM 690 SMC, BMW F800R, and Yamaha MT-07 (though the MT-07 arrived slightly later in the lifecycle).
Key Features
Engine Type:
Desmodromic L-Twin, 2 valves per cylinder, air-cooled
Suspension:
Fully adjustable Marzocchi front forks and adjustable Sachs rear shock absorber.
Brakes:
Radial-mount Brembo calipers with dual discs at the front.
Design Philosophy:
Designed for agile handling, spirited riding, and a distinctive Ducati aesthetic.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
Digital (PDF)
Page Count
Estimated Page Count:
Approximately 300-400 pages (typical for this model's service manual)
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, lubrication, cooling, ignition system, fuel system (injection, pump, injectors), ECU diagnostics, valve timing, compression testing.
Transmission:
Clutch operation, gearbox disassembly and assembly, gear selection mechanism, lubrication.
Chassis Suspension:
Front fork (Marzocchi USD), rear shock absorber (SACHS), linkage system, swingarm removal and installation, bearing maintenance.
Brakes:
Front and rear brake systems (Brembo), brake fluid replacement, caliper maintenance, master cylinder overhaul, ABS system (if equipped).
Electrical System:
Wiring diagrams, battery maintenance, charging system (alternator, regulator/rectifier), lighting system, starter motor, instrumentation, diagnostic connectors, ECU.
Fuel System:
Fuel tank removal, fuel pump, fuel filter replacement, fuel injectors testing and cleaning, pressure regulation.
Exhaust System:
Exhaust pipe removal and installation, lambda sensor maintenance.
Bodywork And Trim:
Fairing removal and installation, seat, fuel tank cover, fenders, tail section.
Procedures Included
Maintenance:
Oil and filter change, air filter replacement, spark plug replacement, chain adjustment and lubrication, brake pad inspection/replacement, coolant flush, valve clearance adjustment.
Troubleshooting:
Diagnostic procedures for common issues related to engine performance, electrical faults, braking system, and starting issues.
Repair:
Detailed step-by-step instructions for component disassembly, repair, reassembly, and torquing specifications for all major systems.
Diagnostics:
Information on using diagnostic tools (e.g., Ducati's own diagnostic software), reading error codes, and interpreting sensor data.
Calibration Adjustment:
Procedures for throttle body synchronization, idle speed adjustment, and ECU parameter checks.
Technical Depth
Depth Level:
Comprehensive - covering routine maintenance, minor repairs, major overhauls, and in-depth diagnostics suitable for both experienced DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Fully searchable text for quick information retrieval.
Print Quality:
High-resolution digital scans, optimized for clear printing.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
L-Twin, Desmodromic, 2 valves per cylinder, air-cooled
Displacement:
803 cc
Bore X Stroke:
94 mm x 61.5 mm
Compression Ratio:
11.1:1
Valve Actuation:
Desmodromic
Performance
Horsepower:
87 hp (65 kW) @ 9000 rpm
Torque:
7.7 kgm (75 Nm) @ 7250 rpm
Fuel System
Fuel Injection:
Siemens electronic fuel injection, throttle body diameter 45 mm
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication
Oil Type:
SAE 15W-50, API SG (or higher) synthetic or semi-synthetic engine oil meeting Ducati specifications.
Oil Capacity:
3.7 Liters (with filter change)
🔧 Transmission
Standard
Type:
6-speed sequential
Clutch:
Wet, multi-plate clutch, hydraulically operated
Features
Final Drive:
Chain drive
Gear Ratios:
1st: 32/15 (2.13) | 2nd: 30/17 (1.76) | 3rd: 28/19 (1.47) | 4th: 27/21 (1.29) | 5th: 26/23 (1.13) | 6th: 25/24 (1.04)
Transmission Oil:
SAE 75W/90, API GL-4 (or higher) gear oil. Capacity: 1.1 Liters.
📐 Dimensions
Exterior
Length:
Approx. 2120 mm
Width:
Approx. 860 mm
Height:
Approx. 1195 mm (at handlebars)
Wheelbase:
Approx. 1460 mm
Seat Height:
Approx. 805 mm
Weights
Dry Weight:
Approx. 167 kg
Wet Weight:
Approx. 182 kg (fully fueled)
Max Load:
Approx. 190 kg
Fuel Tank Capacity:
15.0 Liters (including 3.0 Liter reserve)
🛡️ Safety Features
Ratings
ABS Availability:
Optional (ABS variant available)
Active Features
Braking System:
Dual 305mm discs with 4-piston radial Brembo calipers (front), Single 245mm disc with 2-piston Brembo caliper (rear).
Suspension Damping:
Adjustable front and rear suspension allows for tuning to road conditions and rider preference.
Passive Features
Frame Construction:
Steel Trellis frame for rigidity and rider feedback.
Lighting:
Halogen headlight, LED taillight.
💡 Technology Features
Infotainment
Instrumentation:
Digital dashboard displaying speed, RPM, fuel level, engine temperature, trip meters, and basic diagnostic indicators.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) for enhanced braking safety.
Connectivity
Diagnostics:
On-board diagnostics (OBD) port for engine management system fault detection.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 miles (12,000 km) or annually, whichever comes first.
Air Filter Replacement:
Every 7,500 miles (12,000 km) or as needed based on operating conditions.
Spark Plug Replacement:
Every 15,000 miles (24,000 km).
Valve Clearance Check:
Every 7,500 miles (12,000 km) or annually.
Desmo Service:
Major Desmodromic service (valve timing belts, valve clearances) typically recommended every 15,000 miles (24,000 km), though this can vary by model year and Ducati's specific recommendations. The manual will detail this critical service.
Chain Maintenance:
Lubricate and adjust chain every 600 miles (1,000 km) and inspect tension regularly.
Fluid Specifications
Engine Oil:
SAE 15W-50, API SG or higher (e.g., Motul 5100 or equivalent).
Brake Fluid:
DOT 4.
Coolant:
Ethylene glycol based coolant with anti-corrosion additives. Typically a 50/50 mix with distilled water.
Transmission Oil:
SAE 75W/90, API GL-4.
Known Issues
Desmo Belts:
Importance of timely replacement of timing belts to prevent catastrophic engine damage.
Throttle Body Sync:
Occasional need for throttle body synchronization for smooth idle and throttle response.
Charging System:
Potential for regulator/rectifier failure over time, affecting battery charging. Manual will cover testing and replacement.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Ducati Motor Holding S.p.A., Italy
Heritage Focus:
Ducati is renowned for its L-twin engines, Desmodromic valve actuation, trellis frames, and racing pedigree.
Model Evolution
Introduction Year:
The Hypermotard line was introduced in 2007, with the 796 model arriving for the 2010 model year, offering a smaller displacement and more accessible alternative to the Hypermotard 1100.
Design Inspiration:
Combines elements of supermoto, dirt bikes, and naked streetfighters for a unique riding experience.
Production
Production Period:
2010-2012 (for the 796 model)
🏆 Awards & Recognition
Recognitions
Model Reception:
Generally well-received for its styling, agile handling, and accessible power delivery compared to larger Ducati models.
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